abc® Aalco is a registered trademark of Aalco Metals Ltd
© Copyright: Aalco Metals Ltd, The Hersham Centre, Hersham Green, Hersham, Surrey KT12 4HP
All Data is indicative only and must not be seen as a substitute for the full specification from which it is drawn. In particular,
the Mechanical property requirements vary widely with product form and product dimensions. For more complete details please
refer to the relevant specification – Specifications for Stainless Steel are listed on a separate Datasheet.
Stainless Steel Low Pressure BSP Fittings Guide
1. What is a Low Pressure BSP Fitting?
♦ BSP fittings are a family of fittings used to
connect up threaded pipe and equipment.
♦ They are manufactured from pipe, bar,
hollow bar, castings or forgings.
♦ The pipe to be threaded must have a wall
thickness of Schedule 40S minimum.
♦ The fittings are used in non-critical, low
pressure applications where welding is not
possible or required. They therefore
provide a relatively low cost method of
connection.
♦ BSP fittings are usually fitted with a
sealant (paste or tape such as PTFE) and
are considered to be permanent pipe-work.
♦ Low Pressure BSP Fittings are rated at
150lb and are made to wrought iron
specification BS1740.
♦ BSP fittings are made only in type 316.
♦ They are provided with a Certificate of
Conformity only, and not a full Test
Certificate.
♦ Sizes ½ to 3 inch are the most commonly
used and thus the most readily available.
2. What is the thread form?
External MALE threads are tapered and
Internal FEMALE threads are parallel. The
threads are cut to BS21: Part 1: 1985 and
are called Whitworth Threads. See Section 4.
abc® Aalco is a registered trademark of Aalco Metals Ltd
© Copyright: Aalco Metals Ltd, The Hersham Centre, Hersham Green, Hersham, Surrey KT12 4HP
All Data is indicative only and must not be seen as a substitute for the full specification from which it is drawn. In particular,
the Mechanical property requirements vary widely with product form and product dimensions. For more complete details please
refer to the relevant specification – Specifications for Stainless Steel are listed on a separate Datasheet.
3. For what is each fitting used?
Fitting Use / Notes
Enables the pipe
run to be turned
through a right
angle.
Female thread
both ends
Enables the pipe
run to be turned
through 45
degrees.
Female thread
both ends
Allows the
connection of a
branch at right
angles from the
main pipe run.
Female thread at
all three
connections.
Used to connect
two pipes or
fittings that have
male threads.
Female thread
both ends.
Used to connect
two pipes or
fittings that have
male threads.
Used when there
is a confined
space
Female thread
both ends.
Fitting Use / Notes
Used to connect
two different sizes
of pipe or fittings
that have male
threads.
Female threads
both ends
Used to terminate a
male threaded pipe
run.
Female threaded.
Connects male
threaded pipe or
components.
Used when easy or
regular access is
required e.g. for
cleaning.
Female thread both
ends.
Used to fix male
threaded fittings.
Female threaded.
Connects a larger
female threaded
component to a
smaller male
threaded
component. Male
thread at large end
and Female thread
at small end.
abc® Aalco is a registered trademark of Aalco Metals Ltd
© Copyright: Aalco Metals Ltd, The Hersham Centre, Hersham Green, Hersham, Surrey KT12 4HP
All Data is indicative only and must not be seen as a substitute for the full specification from which it is drawn. In particular,
the Mechanical property requirements vary widely with product form and product dimensions. For more complete details please
refer to the relevant specification – Specifications for Stainless Steel are listed on a separate Datasheet.
Fitting Use / Notes
Used to connect
two female
threaded
components.
Male thread both
ends.
Hexagon Reducing Nipple
Connects two
female threaded
components of
different sizes.
Male thread both
ends.
Used to connect
two female
threaded
components of the
same size.
Male (taper)
thread both ends.
Parallel or Equal Nipple
The only BSP
fitting to have a
Male Parallel
thread.
Used to connect
female threaded
components
together
Spigot or Welding Nipple
Weld prepared at
one end and Male
thread at the
other.
Used to weld onto
equipment that is
to be connected to
a female threaded
component.
Fitting Use / Notes
Close Taper Nipple
Used to connect
two female
threaded
components.
No land between
the threads so
shorter than a
barrel nipple and
thus used where
space is restricted.
Male thread both
ends.
Used to blank off
female threaded
outlet.
Cannot be used to
blank off a pipe
directly as pipes
only have male
threads.
Male threaded.
Square Head Plug
Used to blank off
female threaded
outlet.
Cannot be used to
blank off a pipe
directly as pipes
only have male
threads.
Male threaded.
90 Degree Bend
This has a larger
radius than a 90
Degree Elbow and
is again used to
turn the pipe run
through a right
angle.
Female thread
both ends.
Hose Nipple
Used to connect a
hose to the
system.
Male thread one
end and hose
serrations at the
other.
abc® Aalco is a registered trademark of Aalco Metals Ltd
© Copyright: Aalco Metals Ltd, The Hersham Centre, Hersham Green, Hersham, Surrey KT12 4HP
All Data is indicative only and must not be seen as a substitute for the full specification from which it is drawn. In particular,
the Mechanical property requirements vary widely with product form and product dimensions. For more complete details please
refer to the relevant specification – Specifications for Stainless Steel are listed on a separate Datasheet.
4. Whitworth Threads / British Standard Pipe Thread
Nominal size of outlet Min O/D Min O/D of body
behind external
thread
Min I/D of body
behind internal
thread
No. of threads
per inch
in mm mm mm mm
1/8 6 15.0 9.8 8.6 28
¼ 8 18.5 13.3 11.4 19
3/8 10 22.0 16.8 15.0 19
½ 15 27.0 21.1 18.6 14
¾ 20 32.5 26.6 24.1 14
1 25 39.5 33.4 30.3 11
1¼ 32 49.0 42.1 39.0 11
1½ 40 56.0 48.0 44.8 11
2 50 68.0 59.8 56.7 11
2½ 65 84.0 75.4 72.2 11
3 80 98.0 88.1 84.9 11
4 100 124.0 113.3 110.1 11
5 125 151.0 138.7 135.5 11
6 150 178.0 164.1 160.9 11
This information is based on our present knowledge and is given in good faith. However, no liability
will be accepted by the Company is respect of any action taken by any third party in reliance thereon
As the products detailed may be used for a wide variety of purposes and as the Company has no control
over their use; the Company specifically excludes all conditions or warranties expressed or implied by
statute or otherwise as to dimensions, properties and/or fitness for any particular purpose. Any advice
given by the Company to any third party is given for that party’s assistance only and without liability on
the part of the Company.
Any contract between the Company and a customer will be subject to the Company’s Conditions of
Sale. The extent of the Company’s liabilities to any customer is clearly set out in those Conditions; a
copy of which is available on request.