保险丝盒测试标准中文

保险丝盒测试中文 CONFIDENTIAL: This document is property of LEAR. It cannot be reproduced, delivered or disclosed to third parties without prior consent from LEAR Corporation Author: Mary Rose A. Poro Date : 21 Dec 2007 Lear Automotive Services (Netherlands) B.V. SPEC GROUP No ISSUE File: JB_Product_Validation_Specification SGE P 07-00023 02 Page : 1 of 24 TITLE: JB Validation Specification CURRENT RELEASE Geely Lear China Project Lead Mech Mngr Lab Engr Author NAME M. Desabille N. Medallo Hector Uy Mary Rose Poro SIGNATURE COPY: REVISION HISTORY ISSUE CHANGE DESCRIPTION DATE AUTHOR 00 Initial release 11/07/07 M. Poro 01 Change per Lear Specification 11/22/07 M. Poro 02 Added some tests per Lear Wuhan’s direction 12/21/07 M. Poro 03 04 CONFIDENTIAL: This document is property of LEAR. It cannot be reproduced, delivered or disclosed to third parties without prior consent from LEAR Corporation Author: Mary Rose A. Poro Date : 21 Dec 2007 Lear Automotive Services (Netherlands) B.V. SPEC GROUP No ISSUE File: JB_Product_Validation_Specification SGE P 07-00023 02 Page : 2 of 24 TITLE: JB Validation Specification TABLE OF CONTENTS目录 COVER PAGE ................................................................................................................................................................................. 1 TABLE OF CONTENTS目录..................................................................................................................................................... 2 1.0 PURPOSE目的 ...................................................................................................................................................................... 3 2.0 PRODUCT DESCRIPTION 产品描述 ............................................................................................................................. 3 4.2.2 Power Dissipation功率耗散 ................................................................................................................................. 5 4.2.3 135% Short Circuit Test 135%短路测试........................................................................................................ 6 4.2.4 135% Fuse Load Test 135%保险丝负载测试 .................................................................................... 7 4.2.5 Dielectric Test绝缘测试 ......................................................................................................................................... 8 4.2.6 Insulation Resistance Test 绝缘阻抗测试....................................................................................................... 8 4.2.7 Temperature Rise 温升测试 .................................................................................................................................. 9 4.3 Environmental Tests 环境测试 .................................................................................................................................. 10 4.3.1 Thermal Shock Resistance Test 耐热冲击测试.......................................................................................... 10 4.3.2 Low Temperature Exposure Test低温暴露测试........................................................................................ 11 4.3.3 High Temperature Exposure Test高温暴露测试 ....................................................................................... 12 4.3.4 Perform Humidity – Temperature Cycle Test温湿循环测试 ................................................................ 12 4.3.5 Dust Test 灰尘测试 ................................................................................................................................................. 14 4.3.6 Salt Spray Test盐雾试验...................................................................................................................................... 15 4.3.7 Water Test防水测试 ............................................................................................................................................... 16 4.3.8 Multiple Environment Compatibility Test复合环境能力测试 ............................................................... 17 4.3.9 Dew Condensation Test 结露测试 ................................................................................................................... 18 4.4 Mechanical Tests 机械测试 ......................................................................................................................................... 19 4.4.1 Terminal Insertion Test 端子插入测试............................................................................................................ 19 4.4.2 Terminal Retention Test端子保持力............................................................................................................... 20 4.4.3 Component Insertion / Removal Test组件插入/拔出力测试 ................................................................ 21 4.4.4 Connector Pull Test连接器拉脱测试 .............................................................................................................. 21 4.4.5 Perform Drop Test 跌落测试 .............................................................................................................................. 22 4.4.6 Vibration Test 振动测试 ........................................................................................................................................ 23 4.4.7 Detaching Force of Upper Cover Test 测试上盖分离力.......................................................................... 24 4.4.8 Holding Force of Cover Test 盖子保持力测试............................................................................................. 25 4.4.9 Bolt/Nut Tightening Torque 螺栓/螺母拧紧扭矩 ......................................................................................... 26 4.5 Chemical or Fluid Tests 化学或液体测试 .............................................................................................................. 27 4.6 Thermal Test 端子测试 .................................................................................................................................................. 28 4.6.1 Thermal Mapping热分布测试 ............................................................................................................................ 28 5.0 APPENDICES附录 ............................................................................................................................................................. 29 5.1 Appendix A – Voltage Drop Test Lead Location and Set-up...................................................................... 29 附录A-电压跌落测试引线布局和装置................................................................................................................................ 29 5.2 Appendix B – Geely JB DV/PV Reliability Test Profile .................................................................................. 30 附录B-吉利JB DV/PV可靠性测试框图 ........................................................................................................................... 30 CONFIDENTIAL: This document is property of LEAR. It cannot be reproduced, delivered or disclosed to third parties without prior consent from LEAR Corporation Author: Mary Rose A. Poro Date : 21 Dec 2007 Lear Automotive Services (Netherlands) B.V. SPEC GROUP No ISSUE File: JB_Product_Validation_Specification SGE P 07-00023 02 Page : 3 of 24 TITLE: JB Validation Specification 1.0 PURPOSE目的 This test method for Electrical Junction Boxes (JB) , aims at assuring standardizing its product validation. This is intended to evaluate specific characteristics as a supplement to normal material inspections, dimensional checking and in-process controls and should in no way adversely influence other inspection operations. 2.0 PRODUCT DESCRIPTION 产品描述 This specification is written for Engine Junction Box. The specification defines test procedures, minimum performance requirements and an acceptance criterion for the said box used in automotive vehicles. This Engineering Specification is also an extension to the released drawings on JB or a supplement and the requirements herein must be met in addition to all other requirements of the part drawing. It is also intended to evaluate specific characteristics as a supplement to normal material inspections, dimensional checking, and in-process controls, and should no way adversely influence to other inspection operations. 3.0 TEST MATRIX测试矩阵 See Appendix B.见附录B 4.0 TEST ITEM PLAN 测试项目 4.1 Inspection 检查 4.1.1 Visual Check 可视化检查 Test item 测试项目 Standard标准 Test Item No. Quality Rank Visual Check 可视化检查 SGEP-07-00023-00 4.1.1 C 目的 Purpose A visual check is performed to inspect the component for possible damage that may have occurred during an environmental test. Use appropriate physical and/or visual techniques and aids such as microscope etc. There shall be no visible distortion in the assemblies. 进行目视检查是为了检查零件 在环境测试阶段可能出现的损伤。使用合适的物理或目视工具和辅助工具，如:显微镜等。 Test Condition测试条件 Inspect the module housing and connector pin for any damage or unusual condition that could have been caused by environmental stress or module handling. Things to look for are listed below. Notify the Test and/or Design Engineer of any anomalies that could affect module performance. Visual checks shall be performed when required, or immediately after and at two (2) hours and/or 24 hours following the environmental test, as appropriate, and/or as specified. 检查模块外壳和连接器引脚上的任何损伤或 环境应力/模块处理造成的特殊条件。下面列出了检查项目。必须给测试/设计工程师告知可能影 响模块性能的异常。当有要求时，必须在环境测试后的2小时和/或24小时立即进行目视检查。 CONFIDENTIAL: This document is property of LEAR. It cannot be reproduced, delivered or disclosed to third parties without prior consent from LEAR Corporation Author: Mary Rose A. Poro Date : 21 Dec 2007 Lear Automotive Services (Netherlands) B.V. SPEC GROUP No ISSUE File: JB_Product_Validation_Specification SGE P 07-00023 02 Page : 4 of 24 TITLE: JB Validation Specification Confirmation确认 Conduct a visual inspect to look for the following defects: 目视检查以下缺陷: • Warping or cracking of housing. 外壳翘曲或裂化 • Gaps of 1 mm on closing line or hinges. 闭合线或者铰接处1mm间隙 • Bent connector pins. 接插件端子弯曲。 • Excessive corrosion of connector pins. 接插件端子过度腐蚀。 • There shall be no plastic flow or terminal fusing. 不应有塑胶流纹或者端子熔化。 • Audible rattles upon “hand” shaking of module. 用手晃动模组不应有响声。 • Dripping of liquid (water and other) out of housing. 不应有液体从外壳流出。 • Foul odor and/or smoke emanating from module. 不应有臭味或者烟尘从模组发出。 • Visible changes in color, gloss and surface structure. 色泽和表面结构变化。 • Corrosion. 腐蚀。 • Other defects. 其它缺陷。 • Etc. 等等。 lf one or more defects are detected; the occurrence shall be reported to the responsible engineer who will evaluate the importance of the defect/s found. 如果检测到一个或多个缺陷，需报告给负责的工程师，他将评估缺陷的重要性。 备注 Notes Do not open the module housing to conduct this inspection.检查时不打开模块的外壳 4.2 Electrical Tests 电气测试 4.2.1 Voltage Drop 电压降 Test item 测试项目 Standard标准 Test Item No. Quality Rank Voltage Drop Test 电压降测试 SGEP-07-00023-00 4.2.1 目的 Purpose To check if there is an excessive resistance in high amperage circuits and to check whether there is a good connection or bad.检查高电流电路中是否有过多电阻，检查连接是否完好。 Test Condition 测试条件 The unit shall be considered as a black box. Voltage drop shall be measured at LOAD CURRENT from the end of a wire 75 mm long connected to the INPUT of a function, and to the end of a wire 75 mm long connected to the OUTPUT of the same function. Fuses and relays shall be replaced by shunts. The voltage drops of the shunts may be subtracted from the total voltage drop. In the event of non-removable switching CONFIDENTIAL: This document is property of LEAR. It cannot be reproduced, delivered or disclosed to third parties without prior consent from LEAR Corporation Author: Mary Rose A. Poro Date : 21 Dec 2007 Lear Automotive Services (Netherlands) B.V. SPEC GROUP No ISSUE File: JB_Product_Validation_Specification SGE P 07-00023 02 Page : 5 of 24 TITLE: JB Validation Specification elements (such as FETs and soldered relays), a value specified by the component supplier will be subtracted from the value of the circuit. 在连接到输入功能端的75毫米 长的线末端，和连接到输出相同功能端的75毫米长的线末端的负载电流处测量电压降。用 分流器替换保险丝和继电器。分流器的电压降需要从总电压降中减去。在非移动的开关元 件(如:FETs和固态继电器)的情况下，从电路电压降值减去零件供应商指定的值。 Special conditions:特殊条件 Temperature温度 +23?C?2?C. Operating condition: At normal load current specified in Normal Load Cycle工作条件:额定负 载循环指定的额定负载电流。 Refer to Appendix A for the test diagram. 测试框图见附录A。 Confirmation确认 After each test the maximum voltage drop for each circuit shall be less than:每个测试后确认每 个电路的最大压降必须小于: - 20 mV/A for currents lower than 10 A 低于10A的电路:20 mV/A - 15 mV/A for currents between 10 A and 20 A 10A和20A之间的电路:15 mV/A - 10 mV/A for current higher than 20 A 大于20A的电路: 10 mV/A Notes 4.2.2 Power Dissipation功率耗散 Test item 测试项目 Standard标准 Test Item No. Quality Rank Power Dissipation功率耗散 SGEP-07-00023-00 4.2.2 目的 Purpose This test checks how much power is dissipated as the box is in operation. 检测工作中保险丝盒 的连接是否完好 Test Condition 测试条件 1.Before and after the test, measure and record the voltage drop from input to output, 1. Before and after the test, measure and record the voltage drop from input to output, then subtract the voltage drop of the fuse, relay, wires, buss bars and other components at rated current (see Appendix A, Figure 4, for more detail).测试前和测试 CONFIDENTIAL: This document is property of LEAR. It cannot be reproduced, delivered or disclosed to third parties without prior consent from LEAR Corporation Author: Mary Rose A. Poro Date : 21 Dec 2007 Lear Automotive Services (Netherlands) B.V. SPEC GROUP No ISSUE File: JB_Product_Validation_Specification SGE P 07-00023 02 Page : 6 of 24 TITLE: JB Validation Specification 后，测量并额定电流条件下输入端与输出端之间的压降，并减去保险丝、继电器、 母线棒和其他零件的电压降。 2. Secure the JB in vehicle position / orientation.将保险丝盒固定在汽车的位置和方向上。 3. Ensure that each space in the JB is filled with the appropriate component (fuse, relay, , module, .. etc.). Every terminal shall be mated to its corresponding mating terminal and connector.确保保险丝盒上每个空位都装配了合适的零件(保险丝、继电器、模块 等)。每个端子必须与其配对的端子和连接器配合。 4. Remove and reinstall all components (fuse, relay, … etc.) 10 times.拔出和插入所有零件 10次(保险丝、继电器等)。 5. Conduct test at 125ºC ? 3ºC (engine compartment mounted). 在125ºC ? 3ºC下进行测 试。 6. Apply max vehicle steady state load current to each component in the JB simultaneously, 45 minutes and 15 minutes OFF for 300 hours. Apply vehicle intermittent load current to each component, the last 5 minutes of each 45-minute ON cycle.给保险丝盒上的零件砸在最大汽车稳态负载电流，同时保持45分钟打开，然后15 分钟断开，总计300小时。给每个零件加载间歇汽车电流，每45分钟ON的最后5分 钟。 Note the increase in temperature above the ambient throughout the JB. 注明保险丝盒上高于环境温度的温度增加值。 Confirmation确认 1. The voltage drop before the test shall be less than or equal to : (number of crimps x 0.5mV/Amp) + (number of terminal interfaces x 1.0mV/Amp). 测试前电压降应该小于或者 等于(压接数量 x 0.5mV/Amp) + (端子接口数量 x 1.0mV/Amp) 2. The voltage drop after test completion shall be less than or equal to: (number of crimps x 1.0 mV/Amp) + (number of terminal interfaces x 2.0 mV/Amp). 测试后电压降应该小于或 者等于(压接数量 x 1.0mV/Amp) + (端子接口数量 x 2.0mV/Amp) 3. The temperature of the JB shall not increase above the ambient temperature by more than 50ºC max and/or the JB temperature shall never exceed its material deflection temperature at 460kPa (66 psi).保险丝盒增加的温度不能超过环境温度的最大50?以上， 或者保险丝盒的温度不能超过460kPa (66 psi)下材料的变形温度。 4. There shall be no visible distortion in the assemblies.总成零件上不能有可见的变形。 Notes 4.2.3 135% Short Circuit Test 135%短路测试 Test item 测试项目 Standard标准 Test Item No. Quality Rank 135% Short Circuit Test135%短路测试 SGEP-07-00023-00 4.2.3 CONFIDENTIAL: This document is property of LEAR. It cannot be reproduced, delivered or disclosed to third parties without prior consent from LEAR Corporation Author: Mary Rose A. Poro Date : 21 Dec 2007 Lear Automotive Services (Netherlands) B.V. SPEC GROUP No ISSUE File: JB_Product_Validation_Specification SGE P 07-00023 02 Page : 7 of 24 TITLE: JB Validation Specification 目的 Purpose With the fuses removed, the box is tested with 135% current load to check if there is no terminal fusing.保险丝去拔出后，给保险丝盒加载135%的电流负载以检查端子是否熔断。 Test Condition 测试条件 1. Secure the JB in vehicle position / orientation.将保险丝盒固定在汽车方位。 2. Ensure that each space in the JB is filled with the appropriate fuse and .确保保险丝盒 上每个空位都装配了合适的保险丝和???。 3. Remove all relay and modules and replace with shunts to complete the circuit.将继电 器和模块从保险丝盒中拔出，并用分流器替换之，组成电路。 4. Apply 110% load (wire rated current of input/output mated circuit) at 13.5 volt for 15 minutes followed by 135% load for 60 minutes to each circuit not protected by a fuse/ within the JB one at a time (example: pass through circuit, body harness to engine harness).在13.5V下给每个无保险丝保护的电路加载110%的负载15分钟，然后加载 135%负载60分钟 Confirmation 确认 There shall be no plastic flow or terminal fusing. 不应该有塑胶流纹和端子熔化。 Notes 4.2.4 135% Fuse Load Test 135%保险丝负载测试 Test item测试项目 Standard标准 Test Item No. Quality Rank 135% Fuse Load Test 135%保险丝负载测试 SGEP-07-00023-00 4.2.4 目的 Purpose This test checks if each fuse can withstand the 135% of the rated load of the circuit.检查保险丝 能否承受135%的电路额定负载。 Test Condition 测试条件 1. Secure the JB in vehicle position / orientation.将保险丝盒固定在汽车方位 Ensure that each space in the JB is filled with the appropriate component (fuse, relay, , module, etc.) Every terminal shall be mated to its corresponding mating terminal and connector. 确保保险丝盒上每个空位都装配了合适的零件(保险丝、继 电器、模块等)。每个端子必须与其配对的端子和连接器配合。 2. Apply 110% load (rated value of fuse) at 13.5 volt for 15 minutes followed by 135% CONFIDENTIAL: This document is property of LEAR. It cannot be reproduced, delivered or disclosed to third parties without prior consent from LEAR Corporation Author: Mary Rose A. Poro Date : 21 Dec 2007 Lear Automotive Services (Netherlands) B.V. SPEC GROUP No ISSUE File: JB_Product_Validation_Specification SGE P 07-00023 02 Page : 8 of 24 TITLE: JB Validation Specification load to each fuse until failure. Repeat 4 more times with each fuse location. This test shall be done for each fuse position one at a time. 在13.5V下给每个保险丝加载 110%的负载15分钟,然后加载135%的负载直到失效。每一个保险丝位 置重复4次。每个保险丝位置每次测试一个。 Confirmation确认 There shall be no plastic flow or terminal fusing. 不应该有塑胶流纹和端子熔化 Notes 4.2.5 Dielectric Test绝缘测试 Test item测试项目 Standard标准 Test Item No. Quality Rank Dielectric Test 绝缘测试 SGEP-07-00023-00 4.2.5 目的 Purpose High rated voltage is applied for a specified time to determine the capability of insulating materials to withstand breakdown.在指定的时间内加载高额定电压，以确定绝缘材料承受破坏 的能力。 Test Condition测试条件 1. Apply 500 V AC, 60 or 50 Hz for two (2) minutes between any two conductive parts designed to operate at different potentials.给任意两个导电零件之间加载500V交流电， 60或50 Hz 2分钟。 2. Determine the leakage current. 确定漏电流。 Confirmation 确认 The leakage current shall not exceed 1 mA. 漏电流不超过1mA Notes 4.2.6 Insulation Resistance Test 绝缘阻抗测试 CONFIDENTIAL: This document is property of LEAR. It cannot be reproduced, delivered or disclosed to third parties without prior consent from LEAR Corporation Author: Mary Rose A. Poro Date : 21 Dec 2007 Lear Automotive Services (Netherlands) B.V. SPEC GROUP No ISSUE File: JB_Product_Validation_Specification SGE P 07-00023 02 Page : 9 of 24 TITLE: JB Validation Specification Test item 测试项目 Standard标准 Test Item No. Quality Rank Insulation Resistance Test绝缘阻抗测试 SGEP-07-00023-00 4.2.6 目的 Purpose This test measures the total resistance of the box itself to determine the long time stability of its plastics over time.测量保险丝盒的总电阻，以确定塑料材料的长期稳定性。 Test Condition 测试条件 Apply 500 V DC for 1 minute and measure the insulation resistance between the closest connecting segments and to the outside surfaces of the housing.加载500V直流电1分钟，测 量最近的连接片与外壳外表面之间的绝缘电阻。 Confirmation确认 The insulation resistance shall not be less than 100 MOhm. 绝缘阻抗不得小于100 MOhm. Notes 4.2.7 Temperature Rise 温升测试 Test item测试项目 Standard标准 Test Item No. Quality Rank Temperature Rise 温升测试 SGEP-07-00023-00 4.2.7 目的 Purpose To check and measure the temperature rise 检查和测量温升 Test Condition 测试条件 Fit the prescribed components such as electric wire, fuse, relay and unit to the box properly. Apply an actual load continuous current to every component installed in the box. Measure the finally settled temperature when the temperature at the terminal crimp becomes saturated.被保 险丝盒安装好合适的零件如电线、保险丝、继电器。给保险丝盒上的每一个零件加载实际持续电 流。端子上的温度稳定后测量最终确定的温度值。 Confirmation Temperature rise ? guaranteed temperature for terminal use – Ambient temperature 温升?端子使用-环境温度的保证温度 CONFIDENTIAL: This document is property of LEAR. It cannot be reproduced, delivered or disclosed to third parties without prior consent from LEAR Corporation Author: Mary Rose A. Poro Date : 21 Dec 2007 Lear Automotive Services (Netherlands) B.V. SPEC GROUP No ISSUE File: JB_Product_Validation_Specification SGE P 07-00023 02 Page : 10 of 24 TITLE: JB Validation Specification Terminal Storage:端子存储 108-18013-JPT – 2.8 端子 (-40ºC to +130ºC) 108-18025-SPT – 6.3 端子 (-40ºC to +130ºC) 108-18047-MPT – 9.5 端子 (-40ºC to +130ºC) The ambient temperature is 90 ºC 环境温度是90? Notes 4.3 Environmental Tests 环境测试 4.3.1 Thermal Shock Resistance Test 耐热冲击测试 Test item测试项目 Standard Test Item No. Quality Rank Thermal Shock Resistance Test耐热冲击测试 SGEP-07-00023-00 4.3.1 目的 Purpose With this test, the box is tested against sudden thermal changes.测试保险丝盒能否承受热骤变 Test Condition测试条件 1. Before and after the test, measure and record the voltage drop from input to output, then subtract the voltage drop of the fuse, relay, wires, buss bars and other components (see Appendix A, Figure 4, for more detail). 测试前和测试后，测量并记录输入端到输出端的压降，然后减去保险丝、继电器、母线棒和 其他零件的电压降(详见附录A，图4) 2. Remove and reinstall all component (fuses, relay, .. etc.) 10 times each. 拔出和插入所 有零件10次，保险丝、继电器等,。 3. Transfer the JB’s to a cold chamber stabilized at -40ºC ? 3ºC. Expose the JB’s at this temperature for 30 minutes.将保险丝盒置于-40ºC ? 3ºC的冷温箱中，暴露30分钟。 4. Immediately following cold temperature exposure in Step 1 above, transfer the JB’s to a hot chamber stabilized at 125ºC ? 3ºC, 30 minutes (for engine compartment mounted only).冷温暴露后，将保险丝盒放入125ºC ? 3ºC的温箱中，暴露30分钟。 5. Repeat the above for 36 cycles for all non-printed circuit board JB. 在非PCB的保险丝盒上重复上述步骤36次。 Confirmation 确认 1. The voltage drop before the test shallb e less than or equal to: (number of crimps x 0.5 CONFIDENTIAL: This document is property of LEAR. It cannot be reproduced, delivered or disclosed to third parties without prior consent from LEAR Corporation Author: Mary Rose A. Poro Date : 21 Dec 2007 Lear Automotive Services (Netherlands) B.V. SPEC GROUP No ISSUE File: JB_Product_Validation_Specification SGE P 07-00023 02 Page : 11 of 24 TITLE: JB Validation Specification mV/Amp) + (number of terminal interfaces x 1.0 mV/Amp). 测试前电压降应该小于或者 等于(压接数量x 0.5mV/Amp) + (端子接口数量x 1.0mV/Amp). 2. The voltage drop after the test completion shall be less than or equal to: ( number of crimps x 1.0 mV/Amp) + (number of terminal interfaces x 2.0 mV/Amp). 测试后电压降 应该小于或者等于(压接数量x 1.5mV/Amp) + (端子接口数量x 2.0mV/Amp). 3. There shall be no visible cracks or distortion in the assemblies. 不应该有表面缺陷。 4. Remove and reinstall the top cover 20 times. There shall be no degradation in the design intended performance. 拆卸和扣合上盖20次，设计的性能不能有下降。 5. Flex 6 of each type of flexible members to the maximum allowable travel 20 times. There shall be no degradation in the design intended performance.每个类型的柔性元 件的柔性6最大允许移动20次。设计的性能不能有下降 6. Remove and install allt he mating connectors 20 times. There shall be no degradation in the design intended performance.插入和拔出配对的连接器20次，设计的性能不能 有下降。 7. The residual torque of all threaded fasteners should be equal to or greater than the minimum specified assembly torque. 螺纹紧固件的所有残余扭矩应等于或大于指定的最 低装配扭矩 Notes 4.3.2 Low Temperature Exposure Test低温暴露测试 Test item测试项目 Standard Test Item No. Quality Rank Low Temperature Exposure Test低温暴露测试 SGEP-07-00023-00 4.3.2 目的 Purpose The box is tested with low temperature exposure and check its resistance against it.检测零件承 受低温暴露的能力 Test Condition测试条件 Soak the JB’s at -40ºC ? 3ºC for 72 hours. 将保险丝盒暴露于-40ºC ? 3ºC 72小时。 Confirmation 确认 1. There shall be no visible cracks or distortion in the assemblies. 不应该有可见的裂纹或 变形。 2. Remove and reinstall the top cover 20 times. There shall be no degradation in the design intended performance. 拆卸和扣合上盖20次，不应该有性能下降。 3. Flex 6 of each type of flexible members to the maximum allowable travel 20 times CONFIDENTIAL: This document is property of LEAR. It cannot be reproduced, delivered or disclosed to third parties without prior consent from LEAR Corporation Author: Mary Rose A. Poro Date : 21 Dec 2007 Lear Automotive Services (Netherlands) B.V. SPEC GROUP No ISSUE File: JB_Product_Validation_Specification SGE P 07-00023 02 Page : 12 of 24 TITLE: JB Validation Specification immediately after removing the JB from the cold chamber. There shall be no degradation in the design intended performance. 从冷温箱中取出保险丝盒之后，每个 类型的柔性元件的柔性6最大允许移动20次。 4. Remove and reinstall all the mating connectors 20 times immediately after removing the JB from the cold chamber. There shall be no degradation in the design intended performance. 从冷温箱中取出保险丝盒之后，立即插入和拔出配对的接插件20次，设 计的性能不能有下降。 Notes 4.3.3 High Temperature Exposure Test高温暴露测试 Test item测试项目 Standard Test Item No. Quality Rank High Temperature Exposure Test高温暴露测试 SGEP-07-00023-00 4.3.3 目的 Purpose The box is tested with high temperature exposure and check its resistance against it. 检测零件 承受高温暴露的能力 Test Condition测试条件 Soak the JB’s at 125ºC ? 3ºC for 72 hours (for engine compartment mounting only)保险丝盒暴 露于125ºC ? 3ºC 72小时(仅发动机舱安装的) Confirmation 确认 1. Remove and reinstall the top cover 20 times immediately after removing the JB from the hot chamber. There shall be no degradation in the design intended performance. 从温箱中拿出JB后立即拆卸和扣合上盖20次，不应该有性能下降。 2. Remove and reinstall the mating connectors 20 times immediately after removing the JB from the hot chamber. There shall be no degradation in the design intended performance. 从温箱中拿出 JB后立即插拔公母接插件20次，不应该有性能下降。 Notes 4.3.4 Perform Humidity – Temperature Cycle Test温湿循环测试 CONFIDENTIAL: This document is property of LEAR. It cannot be reproduced, delivered or disclosed to third parties without prior consent from LEAR Corporation Author: Mary Rose A. Poro Date : 21 Dec 2007 Lear Automotive Services (Netherlands) B.V. SPEC GROUP No ISSUE File: JB_Product_Validation_Specification SGE P 07-00023 02 Page : 13 of 24 TITLE: JB Validation Specification Test item测试项目 Standard Test Item No. Quality Rank Perform Humidity – Temperature Cycle Test温湿SGEP-07-00023-00 4.3.4 循环测试 目的 Purpose This environment combines the humidity and temperature changes on the JB and checks its resistance.检查保险丝盒承受温湿度变化的能力 Test Condition 测试条件 1. Before and after the test, measure and record the voltage drop from input to output then subtract the voltage drop of the fuse, relay, wires, buss bars and other components at rated current (see Appendix A figure 4 for more detail). The final voltage drop measurement shall be taken before the JB is removed from the test chamber.测试前后，测量并记录输入端到输出端之间的压降，并减去保险丝、继电器、 母线棒和其他零件的压降。JB从试验箱中取出前测量压降值。 2. Secure the JB in vehicle position / orientation.将保险丝盒固定在汽车方位。 Ensure that each space in the JB is filled with the appropriate component (fuse, relay, , module, .. etc.) Every terminal shall be mated to its corresponding mating terminal and connector. 确保保险丝盒上每个空位都装配了合适的零件(保险丝、继电器、模块等)。每个端 子必须与其配对的端子和连接器配合。 3. Apply maximum vehicle steady state load current to each circuit in the JB simultaneously during the operating period (first 18 hours of the 24 hour cycle).在JB 工作阶段(24小时循环的前18小时)，给每一个电路加载汽车稳态负载电流 4. Expose the JB to the following test profile:将JB暴露于下面的测试循环中: a. Expose the JB to a 2 hour ramp from room ambient (25ºC ? 3ºC) to 60ºC ? 3ºC, 90% ? 5% Relative Humidity (RH), followed by a 4 hour soak at 60ºC ? 3ºC, 90% ? 5% RH. 将JB 暴露于从(25ºC ? 3ºC) 斜坡上升到 60ºC ? 3ºC2小时的过程中，相对湿度 90% ? 5%，然后在60ºC ? 3ºC、 90% ? 5% RH下保持4小时。 b. Expose the JB to a 2 hour ramp from 60ºC ? 3ºC, 90% ? 5% RH to 45ºC ? 3ºC, 95% ? 5% RH followed by a 10 hour soak at 45ºC ? 3ºC, 95% ? 5% RH 将JB 暴露于从(60ºC ? 3ºC) 斜坡下降到45ºC ? 3ºC2小时的过程中，相对湿度 95% ? 5%，然后在45ºC ? 3ºC、 95% ? 5% RH下保持10小时 c. Expose the JB to a 2 hour ramp from 45ºC ? 3ºC, 95% ? 5% RH to -10ºC ? 3ºC followed by a 60 minute soak at -10ºC ? 3ºC. 将JB 暴露于从45ºC ? 3ºC斜坡下降到-10ºC ? 3ºC 2小时的过程中，相对湿度 95% ? 5%，然后在-10ºC ? 3ºC保持1小时。 CONFIDENTIAL: This document is property of LEAR. It cannot be reproduced, delivered or disclosed to third parties without prior consent from LEAR Corporation Author: Mary Rose A. Poro Date : 21 Dec 2007 Lear Automotive Services (Netherlands) B.V. SPEC GROUP No ISSUE File: JB_Product_Validation_Specification SGE P 07-00023 02 Page : 14 of 24 TITLE: JB Validation Specification d. Expose the JB to a 2 hour ramp from -10ºC ? 3ºC to 25ºC ? 3ºC followed by a 60 minute soak at 25ºC ? 3ºC. 将JB 暴露于从(-10ºC ? 3ºC) 斜坡上升到(25ºC ? 3ºC) 2小时的过程中，然后在 25ºC ? 3ºC下保持1小时. e. Repeat steps a to d for 96 more hours (5 cycles, 120 hours total).重复步骤a 到d 96小时(总计5个循环，120小时)。 5. Monitor critical circuit (to be established by Eng.) leakage current during humidity test. 湿度测试过程中监控关键电路漏电流。关键电路由工程师确定。 6. Measure the leak current immediately following humidity exposure.湿度暴露后立即进 行测量漏电流 Confirmation 确认 1. The voltage drop before the test shall be less than or equal to: (number of crimps x 0.5mV / Amp) + (number of terminal interfaces x 1.0mV / Amp). 测试前电压降应该小于 或者等于(压接数量x 0.5mV/Amp) + (端子接口数量x 1.0mV/Amp). 2. The voltage drop after test completion shall be less than or equal to: (number of crimps x 1.0 mV / Amp) + (number of terminal interfaces x 2.0 mV / Amp). 测试后电压 降应该小于或者等于(压接数量x 1.0mV/Amp) + (端子接口数量x 2.0mV/Amp) 3. The maximum allowable leak current shall be 1 mA. 最大允许漏电流 1mA. 4. There shall be no visible distortion in the assemblies. 总成零件不应该有可见的变形。 Notes 4.3.5 Dust Test 灰尘测试 CONFIDENTIAL: This document is property of LEAR. It cannot be reproduced, delivered or disclosed to third parties without prior consent from LEAR Corporation Author: Mary Rose A. Poro Date : 21 Dec 2007 Lear Automotive Services (Netherlands) B.V. SPEC GROUP No ISSUE File: JB_Product_Validation_Specification SGE P 07-00023 02 Page : 15 of 24 TITLE: JB Validation Specification Test item测试项目 Standard Test Item No. Quality Rank Dust 灰尘测试 SGEP-07-00023-00 4.3.5 Purpose This test validates the JB with its resistance against dust. 验证零件的防尘性 Test Condition 测试条件 1. Before and after the test, measure and record the voltage drop from input to output, then subtract the voltage drop of the fuse, relay, wires buss bars and other components (see Appendix A, Figure 4 for more detail). 测试前后，测量并记录输入端 到输出端之间的压降，并减去保险丝、继电器、母线棒和其他零件的压降。 2. Secure the JB in vehicle position / orientation. 将JB固定于汽车方位 3. Ensure that each space in the EDB is filled with the appropriate components (fuse, relay, , module, etc). Every terminal shall be mated to its corresponding mating terminal. 确保保险丝盒上每个空位都装配了合适的零件(保险丝、继电器、模块等)。 每个端子必须与其配对的端子和连接器配合。 4. Install the JB in a dust chamber containing 1.5 kg of fine powdered Portland cement (JIS R5210) or Arizona dust per cubic meter of internal space.将JB置于含有1.5千克 细粉状硅酸盐水泥的灰尘箱中或者内部空间每立方米亚利桑那灰尘。 5. Expose the JB to dust test of 8 hours duration. At 15 minute intervals throughout the test, agitate the dust by compressed air or a fan blower for a 30 second time period so that the dust is uniformly diffused throughout the entire chamber.将JB暴露于灰尘中8 小时，在测试中的15分钟间隔内，用压缩空气或鼓风机搅动灰尘30秒，使灰尘均匀扩 散到整个灰尘室。 Confirmation 确认 1. The voltage drop before the test shall be less than or equal to: (number of crimps x 0.5 mV / Amp) + (number of terminal interfaces x 1.0 mV / Amp). 测试前电压降应该小于或 者等于(压接数量x 0.5mV/Amp) + (端子接口数量x 1.0mV/Amp). 2. The voltage drop after test completion shall be less than or equal to: (number of crimps x 1.0 mV / Amp) + (number of terminal interfaces x 2.0 mV / Amp). 测试后电压降应该 小于或者等于(压接数量x 1.0mV/Amp) + (端子接口数量x 2.0mV/Amp) Notes 4.3.6 Salt Spray Test盐雾试验 Test item测试项目 Standard Test Item No. Quality Rank CONFIDENTIAL: This document is property of LEAR. It cannot be reproduced, delivered or disclosed to third parties without prior consent from LEAR Corporation Author: Mary Rose A. Poro Date : 21 Dec 2007 Lear Automotive Services (Netherlands) B.V. SPEC GROUP No ISSUE File: JB_Product_Validation_Specification SGE P 07-00023 02 Page : 16 of 24 TITLE: JB Validation Specification Salt Spray Test盐雾试验 SGEP-07-00023-00 4.3.6 目的 Purpose This test is to check the box with its resistance against salt spray.检测零件的耐盐雾特性 Test Condition 测试条件 1. Secure the JB in vehicle position / orientation. 将JB固定于汽车方位 2. Ensure that each space in the JB is filled with the appropriate component (maxi fuse, standard fuse, relay, etc.). Every terminal shall be mated to its corresponding mating terminal. 确保保险丝盒上每个空位都装配了合适的零件(保险丝、继电器、模块等)。 每个端子必须与其配对的端子和连接器配合。 3. Install the JB’s in a salt spray chamber which uses a 5% solution by weight of salt and 95% water and subject the JB’s to a continuous fog of salt water solution (per ASTM B117) for a total time period of 96 hours engine compartment and 24 hours for luggage compartment.将JB安装于烟雾试验箱，试验箱中含盐溶液量5%、含水量95%。将JB 置于恒定的盐水溶液生成的雾中(按照ASTMB117)，发动机舱总计时间96小时，行 李舱24小时。 4. Before and after the test, measure and record the voltage drop from input to output, then subtract the voltage drop of the fuse, relay, wires, buss bars and other components (see Appendix A figure 1. for more detail). The final voltage drop measurement shall be taken before the JB’s are removed from the test chamber. 测试 前后，测量并记录输入端到输出端之间的压降，并减去保险丝、继电器、母线棒和其他 零件的压降(详见附录A图1)。将JB从试验箱中取出前测量最终的电压降。 Confirmation 确认 1. The voltage drop before the test shall be less than or equal to: (number of crimps x 0.5 mV/Amp) + (number of terminal interfaces x 1.0 mV/Amp). 测试前电压降应该小于或者 等于(压接数量x 0.5mV/Amp) + (端子接口数量x 1.0mV/Amp) 2. The voltage drop after test completion shall be less than or equal to: (number of crimps x 1.0 mV/Amp) + (number of terminal interfaces x 2.0 mV/Amp). 测试后电压降应该小于 或者等于(压接数量x 1.0mV/Amp) + (端子接口数量x 2.0mV/Amp)。 3. The maximum allowable leak current shall be 1 mA per test item 4.2.5 Dielectric Test. 根据4.2.5绝缘测试，最大允许的漏电流是1 mA。 Notes 4.3.7 Water Test防水测试 Test item Standard Test Item No. Quality Rank CONFIDENTIAL: This document is property of LEAR. It cannot be reproduced, delivered or disclosed to third parties without prior consent from LEAR Corporation Author: Mary Rose A. Poro Date : 21 Dec 2007 Lear Automotive Services (Netherlands) B.V. SPEC GROUP No ISSUE File: JB_Product_Validation_Specification SGE P 07-00023 02 Page : 17 of 24 TITLE: JB Validation Specification Water Test 防水测试 SGEP-07-00023-00 4.3.7 目的 Purpose The box is tested against water splash. 测试零件的防水性 Test Condition 测试条件 1. Secure the JB in vehicle position / orientation. 将JB固定在汽车方位 2. JB’s mounted in the engine compartment shall comply with WCR 00.00EA-D11 Ref No. 4.5.9.3 Heavy Splash Shower (IEC Pub. 529 Section 14.2, IPx4 Low Pressure Exposure).JB安装到发动机舱，必须符合WCR 00.00EA-D11参考编号4.5.9.3. Confirmation 确认 The maximum allowable leak current shall be 1mA per item number 4.2.5 Dielectric Test. 根据4.2.5绝缘测试，最大允许的漏电流是1 mA。 Notes 4.3.8 Multiple Environment Compatibility Test复合环境能力测试 Test item测试项目 Standard标准 Test Item No. Quality Rank Multiple Environment Compatibility Test复合环境SGEP-07-00023-00 4.3.8 能力测试 目的 Purpose The box is tested its resistance on a multiple environment.测试复合环境下的 承受能力 Test Condition 测试条件 Fit the prescribed components such as electric wire, fuse, relay and unit to the box properly and perform the test on the box in the on-vehicle condition as shown in Fig. 22. The contact resistance shall not fluctuate by more than 7 ohms for 1ms or longer.将电线、保险丝、继电器 等零件装入保险丝盒，并将保险丝盒置于汽车方位下进行测试，如图22。在1毫秒或更长的时 间内触头电阻的波动值必须小于7欧姆。 Test condition:测试条件: a) Temperature Specification:温度: HI temp. 高温 = 100º C MID temp. 中温 = 70º C b) 持续: 300小时 (20 毫米对数扫描) CONFIDENTIAL: This document is property of LEAR. It cannot be reproduced, delivered or disclosed to third parties without prior consent from LEAR Corporation Author: Mary Rose A. Poro Date : 21 Dec 2007 Lear Automotive Services (Netherlands) B.V. SPEC GROUP No ISSUE File: JB_Product_Validation_Specification SGE P 07-00023 02 Page : 18 of 24 TITLE: JB Validation Specification c) 电流:实际负载恒定电流 (按照负载曲线) 45 分钟 ON – 15分钟 OFF d) 震动等级 符合 4.4.6 e) 振动方向:上下方向 Confirmation There shall be no degradation in the design intended performance.设计的性能不能有下降 Notes 4.3.9 Dew Condensation Test 结露测试 Test item测试项目 Standard标准 Test Item No. Quality Rank Dew Condensation Test结露测试 SGEP-07-00023-00 4.3.9 目的 Purpose To validate the box from the dew condensation test. 验证零件承受结露测试的能力 Test Condition 测试条件 Fit the prescribed components such as electric wire, fuse, relay and unit to the box properly. Leave the box in a cold test chamber (-40 (-40 ? 3 ?C) and a hot-and-humid test chamber (25 ? 3 ?C, 90 ? 5% RH) sequentially for 1 hour each (Fig. 21). Repeat 48 cycles of this operation. Apply a voltage as specified in section 4.2.5 to measure the leakage current. 将电线、保险丝、继电器等零件装入保险丝盒。将保险丝盒放入(-40 ? 3 ?C)的冷温箱中1小 时，然后再放入(25 ? 3 ?C, 90 ? 5% RH)的温湿度试验箱1小时，如图21所示。重复48次。加 载4.2.5中的电压，并测量漏电流。 CONFIDENTIAL: This document is property of LEAR. It cannot be reproduced, delivered or disclosed to third parties without prior consent from LEAR Corporation Author: Mary Rose A. Poro Date : 21 Dec 2007 Lear Automotive Services (Netherlands) B.V. SPEC GROUP No ISSUE File: JB_Product_Validation_Specification SGE P 07-00023 02 Page : 19 of 24 TITLE: JB Validation Specification Confirmation The maximum allowable leakage current shall be 100mA or less. 最大允许的漏电流是100毫安或更小 Notes 4.4 Mechanical Tests 机械测试 4.4.1 Terminal Insertion Test 端子插入测试 Test item 测试项目 Standard标准 Test Item No. Quality Rank Terminal Insertion Test 端子插入测试 SGEP-07-00023-00 4.4.1 目的 Purpose The amount of force required to insert the terminal is measure in this test. 测量插入端子的装配力 Test Condition 测试条件 1. Secure the JB in test fixture.将JB固定在测试支架上。 2. Crimp terminals on the smallest gauge wire that they are designed to hold. Grip the wire 1 cm from the back of the terminal and insert the terminal into the JB terminal cavity at 5 cm ? 1cm/min. Insert the terminal straight into the cavity and record the force required to insert the terminal.将端子压接在最小线径的电线上，抓住离端子尾部 1cm 处以5 cm ? 1cm/min的速率将端子垂直插入保险丝盒中。记录插入端子所需的 力。 CONFIDENTIAL: This document is property of LEAR. It cannot be reproduced, delivered or disclosed to third parties without prior consent from LEAR Corporation Author: Mary Rose A. Poro Date : 21 Dec 2007 Lear Automotive Services (Netherlands) B.V. SPEC GROUP No ISSUE File: JB_Product_Validation_Specification SGE P 07-00023 02 Page : 20 of 24 TITLE: JB Validation Specification Confirmation 确认 The force required to insert the terminal fully into the cavity must not be greater than 14 Newton’s or cause the wire to buckle during insertion.完全插入端子的力不能大于14N，或者造 成端子插入过程中线扣住。 Notes 4.4.2 Terminal Retention Test端子保持力 Test item测试项目 Standard Test Item No. Quality Rank Terminal Retention Test端子保持力 SGEP-07-00023-00 4.4.2 目的 Purpose The amount of force required to remove the terminal is measure in this test. 测量拔出端子所需总力。 Test Condition测试条件 1. A polished steel Gauge should be used to test terminal retention. The Gauge shall be constructed to nominal dimensions except for the locking features, which should be worst case. The terminal gauge used for this test must be approved prior testing. 测试 端子保持力需要性能良好的计量工具。除了锁止部分外，此工具其他部分尺寸都要按正 常尺寸加工，锁止部分做成最差可接受情况。在测试前此端子规必须得到批准。 2. Pull on the gauge to make sure that it is securely locked inside the connector and then insert spacer (if applicable).拉拔计量工具 确认工具已完全锁到接插件，然后插入端子腔 中(如果有的话) 3. Attach the JB’s to a digital force gauge and mount the assemblies to an engagement machine. The engagement machine shall be a motor-driven screw type pull tester with double columns. Use a 0-225 N. force gauge for all force measurements, unless the pull force are expected to exceed 225 N. In which case a 0-450 N. force gauge shall be used. 把 IPJB 和一个电子测力计一起安装到一个电动螺旋式拉力测试机器上,除预 定拉力超过225 牛时使用 0-450 牛拉力计外,其余都使用 0-225 牛拉力计。 4. Run the engagement machine with a rate of 5 cm/min to 15 cm/min until the terminal disengages from the terminal cavity. Record the retention forces and calculate the minus three sigma limits for each terminal cavity. 以 5 cm/min 到 15 cm/min 的速度启 动拉力计,直到端子被拔出。记录此时的力。 Confirmation CONFIDENTIAL: This document is property of LEAR. It cannot be reproduced, delivered or disclosed to third parties without prior consent from LEAR Corporation Author: Mary Rose A. Poro Date : 21 Dec 2007 Lear Automotive Services (Netherlands) B.V. SPEC GROUP No ISSUE File: JB_Product_Validation_Specification SGE P 07-00023 02 Page : 21 of 24 TITLE: JB Validation Specification Terminals designed to lock into premolded cavities shall withstand a pull force of 90 N. 锁定在腔洞中的端子必须能承受90N的力 Notes 4.4.3 Component Insertion / Removal Test组件插入/拔出力测试 Test item测试项目 Standard标准 Test Item No. Quality Rank Component Insertion / Removal Test组件插入/拔SGEP-07-00023-00 4.4.3 出力测试 目的 Purpose This test measures the amount of force to insert and remove a component.测试组件的插拔力 Test Condition 测试条件 1. Secure the JB’s in fixture. 将JB安装在支架上 2. Measure and record the force required to fully seat components (fuse, relay,.. etc)测量 并记录完全安装组件(保险丝、继电器„等)所需的力。 3. Measure and record the force required to remove the component. 测量并记录拔出组件 (保险丝、继电器„等)所需的力。 4. Insertion and removal of the component must be done 10 times.插入和拔出组件必须重 复10次。 Confirmation 确认 1. The maximum insertion effort shall be 90 N after inserting. 插入后的最大插入力必须是90N 2. The minimum removal force shall be 3.4 N x (number of terminal blades)最小拔出力必 须是3.4N x(端子片数) Notes 4.4.4 Connector Pull Test连接器拉脱测试 Test item 测试项目 Standard标准 Test Item No. Quality Rank CONFIDENTIAL: This document is property of LEAR. It cannot be reproduced, delivered or disclosed to third parties without prior consent from LEAR Corporation Author: Mary Rose A. Poro Date : 21 Dec 2007 Lear Automotive Services (Netherlands) B.V. SPEC GROUP No ISSUE File: JB_Product_Validation_Specification SGE P 07-00023 02 Page : 22 of 24 TITLE: JB Validation Specification Connector Pull Test连接器拉脱测试 SGEP-07-00023-00 4.4.4 目的 Purpose This test checks the bolt or connector against impact of pull. 测试接头或连接器承受拉应力的能力 Test Condition 1. Secure the JB in vehicle position / orientation.将JB固定在汽车方位上。 2. Apply a force at a rate of 5 cm/min to 15 cm/min to each connector wire take-out until failure (force to be applied in 3 perpendicular axis, one of which to be coincident with the axis of connector assembly). 给每个接插件的引出线上施加一个速率为从 5 cm/min 到 15 cm/min 的力，直到脱离,须在三个互相垂直的方向施力,其中一个力的方向和接 插件装配方向一致，。 Confirmation 确认 Each plug in connector shroud shall withstand 110 N with no distortion or degradation in the design intended performance. 接插件中的每个插头必须能承受110N的力，且设计的性能无下降。 Notes 4.4.5 Perform Drop Test 跌落测试 Test item测试项目 Standard标准 Test Item No. Quality Rank Perform Drop Test跌落测试 SGEP-07-00023-00 4.4.5 测试目的 Purpose This test checks the box resistance against drop impact.检查零件承受跌落冲击的能力 Test Condition 测试条件 1. EDB PIA to Wiring. Drop the JB (include wire assembly if the JB is PIA to the wire assembly) a distance of 76 cm onto a concrete surface. Repeat once for each opposite direction in all three perpendicular axis for a total of 6 drops. 从76厘米高将JB(包括线总成，如果装配有)跌落到水泥地面上。3个相互垂直的方向上 每一个方向重复1次。 2. End Item JB. Drop the JB a distance of 50 cm onto a concrete surface. Repeat once for each opposite direction in all three perpendicular axes for a total of 6 drops. CONFIDENTIAL: This document is property of LEAR. It cannot be reproduced, delivered or disclosed to third parties without prior consent from LEAR Corporation Author: Mary Rose A. Poro Date : 21 Dec 2007 Lear Automotive Services (Netherlands) B.V. SPEC GROUP No ISSUE File: JB_Product_Validation_Specification SGE P 07-00023 02 Page : 23 of 24 TITLE: JB Validation Specification 从50厘米高将End Item JB跌落到水泥地面上。3个相互垂直的方向上每一个方向重复1 次。 Confirmation 确认: 1. The IPJB covers shall not fall off. JB 的外壳不能脱落。 2. Proper continuity through each circuit per item number 4.2.1 100% Continuity Test. 适当的连续通过每一个回路。 3. There shall be no breakage or degradation in design-intended performance. 不应该有性能下降。 4. Labels and graphics must not crack, flake, bubble or deteriorate in any other way. 标签和图形不应该出现破裂，脱落，起泡或其他不良。 5. Shake the IPJB vigorously in 3 directions and there shall be no audible rattle, buzzes or squeaks. 在 3个方摇动 JB，不应该出现噪声。 Notes 4.4.6 Vibration Test 振动测试 Test item测试项目 Standard标准 Test Item No. Quality Rank Vibration Test 振动测试 SGEP-07-00023-00 4.4.6 目的 Purpose Cars usually experience vibration during operation. This test validates the product from malfunctioning due to vibration. 汽车经常会遇到振动情况。该测试验证承受振动的能力 Test Condition 测试条件 1. Secure the JB in vehicle position via production level bracket and hardware as defined.用生产级别的支架和硬件将JB固定在汽车的位置上。 2. Ensure that each space in the JB is filled with the appropriate components (fuse, relay, GEM, connector, … etc.) 确保保险丝盒上每个空位都装配了合适的零件,保险丝、继电 器、GEM、接插件等,。 3. The test shall be performed 4 hours in 3 perpendicular planes (vertical, horizontal and transverse) in sequence for a total of 12 hours.在3个相互垂直的平面(垂直、水平、 横向)上依次进行测试4小时，总计12小时。 4. For engine compartment JB’s, superimpose a sine wave shown in Table 1 below onto the wide-band noise vibration profile shown in figure A.对于发动机舱JB，叠加表1 的 正弦波，振动曲线如图A。 CONFIDENTIAL: This document is property of LEAR. It cannot be reproduced, delivered or disclosed to third parties without prior consent from LEAR Corporation Author: Mary Rose A. Poro Date : 21 Dec 2007 Lear Automotive Services (Netherlands) B.V. SPEC GROUP No ISSUE File: JB_Product_Validation_Specification SGE P 07-00023 02 Page : 24 of 24 TITLE: JB Validation Specification Confirmation确认 1. There shall be no breakage or degradation in the design-intended performance. 不应该有性能下降。 2. Shake the JB vigorously in 3 directions and there shall be no audible rattle, buzzes or squeaks. 在 3个方摇动 JB，不应该出现噪声。 3. Test proper continuity through each circuit per 4.2.1 100% Continuity Test. 按照4.2.1测试每个电路的连续性。 Notes 4.4.7 Detaching Force of Upper Cover Test 测试上盖分离力 Test item测试项目 Standard Test Item No. Quality Rank Detaching Force of Upper Cover Test上盖分离力SGEP-07-00023-00 4.4.7 测试 目的 Purpose CONFIDENTIAL: This document is property of LEAR. It cannot be reproduced, delivered or disclosed to third parties without prior consent from LEAR Corporation Author: Mary Rose A. Poro Date : 21 Dec 2007 Lear Automotive Services (Netherlands) B.V. SPEC GROUP No ISSUE File: JB_Product_Validation_Specification SGE P 07-00023 02 Page : 25 of 24 TITLE: JB Validation Specification To test and measure the detaching force of the upper cover using the UTM测试和测量上盖的 分离力 Test Condition 测试条件 With Lock Release Mechanism. Release the lock mechanism and pull the center of an upper cover at 50 mm/min to measure the load required for removal. 含解锁机构的:解锁，并以50 mm/min的速率拔上盖的中心，并测量拔出所需的负载力 With Removal Handle Structure. Pull the handle at 50 mm/min as shown in Fig. 1 without releasing the lock mechanism to measure the load required to detach the upper cover. 撼拔出手柄结构的:以50 mm/min的速率按照图1拔手柄，无需释放解锁机构，并测量分离上 盖所需的力。 Confirmation With lock release mechanism, the detaching force must be 70N or less. 解锁机构的:分离力必须是70N或更小。 With removal handle structure, the detaching force must be 30N to 70N. 含拔出手柄结构的:分离力必须是30N~70N Notes 4.4.8 Holding Force of Cover Test 盖子保持力测试 Test item测试项目 Standard Test Item No. Quality Rank Holding Force of Cover Test盖子保持力测试 SGEP-07-00023-00 4.4.8 目的 Purpose To test and measure the holding force of the upper and under cover using the UTM. 使用UTM测试和测量上下盖之间的保持力 Test Condition测试条件 CONFIDENTIAL: This document is property of LEAR. It cannot be reproduced, delivered or disclosed to third parties without prior consent from LEAR Corporation Author: Mary Rose A. Poro Date : 21 Dec 2007 Lear Automotive Services (Netherlands) B.V. SPEC GROUP No ISSUE File: JB_Product_Validation_Specification SGE P 07-00023 02 Page : 26 of 24 TITLE: JB Validation Specification 1. Push each of the four side of the under/upper cover laterally as shown in Fig. 2 until the cover comes off.如图2，推上/下盖4个边的每一边，直到盖子脱离。 2. Undercover. Pull the harness in the direction that requires smaller detaching force at 50 mm/min and measure the load when the undercover comes off or the lock mechanism of the under cover breaks. The load shall be applied to the harness itself. 底座。在要求最小分离力的方向上拉线束，当底座脱离或下盖的锁机构破坏时测量负 载。负载必须加载到线束上。 3. Press down the center of the upper cover with 100N.用100N的力按压上盖的中心。 Confirmation 1. Holding force of cover must be 98N or more after removing and reinstalling 10 times. 拆卸和扣合重复10次之后盖子的保持力必须是98N，或更大。 2. Holding force of undercover must be 150N or more.底座的保持力必须是150N或更大 3. There should be no displacement of cover. 盖子不能有移位。 Notes 4.4.9 Bolt/Nut Tightening Torque 螺栓/螺母拧紧扭矩 Test item测试项目 Standard Test Item No. Quality Rank Bolt/Nut Tightening Torque拧紧扭矩测试 SGEP-07-00023-00 4.4.9 目的 Purpose To test and measure the torque using the UTM as the bolt/nut is tightened. CONFIDENTIAL: This document is property of LEAR. It cannot be reproduced, delivered or disclosed to third parties without prior consent from LEAR Corporation Author: Mary Rose A. Poro Date : 21 Dec 2007 Lear Automotive Services (Netherlands) B.V. SPEC GROUP No ISSUE File: JB_Product_Validation_Specification SGE P 07-00023 02 Page : 27 of 24 TITLE: JB Validation Specification 使用UTM测试并测量螺栓/螺母拧紧扭矩 Test Condition测试条件 Tighten up the bolts/nuts for connecting harness and fuses (those specified on the drawings) until either the bolt/nut or the box breaks and measure the torque at the breakage. 拧紧连接线束和保险丝(图纸上指定的)的螺栓/螺母，直到螺栓/螺母或者保险丝盒破坏，并测 量破坏时的扭矩。 Confirmation 确认 No breakage withstanding the torque of M6 bolt/nut: 12.7 N?m (for strength class of PC8.8) M6的螺栓/螺母承受的扭矩为:12.7 N?m(强度等级为PC8.8) Notes 4.5 Chemical or Fluid Tests 化学或液体测试 Test item测试项目 Standard标准 Test Item No. Quality Rank Fluids Test 液体测试 SGEP-07-00023-00 4.5 目的 Purpose This test checks the box resistance against all the fluids enumerated below.检查保险丝盒对液 体的承受能力 Test Condition Secure the JB in the vehicle position/orientation. Ensure that each space in the JB is filled with the appropriate component (fuse, relay, , module, etc.) Every terminal shall be mated to its corresponding terminal, connector and wire harness, as specified. Expose the component (non-operating). Brush the specified chemical solution onto the component and then leave the JB at maximum storage temperature +85ºC for 96 hours. It must be possible to wet the JB with the following solvents without any negative effects. 将保险丝盒固定在汽车的位置和方向 上。确保保险丝盒上每个空位都装配了合适的零件(保险丝、继电器、模块等)。每个端子必须 与其配对的端子、连接器和线束配合。暴露零件(非工作的)。将特殊化学液体刷到零件上，然 后将JB在最大存储温度为+85ºC存储96小时。必须有可能用下面的液体将零件淋湿，且无任何 不利影响。 - Oil石油 - Gas汽油 CONFIDENTIAL: This document is property of LEAR. It cannot be reproduced, delivered or disclosed to third parties without prior consent from LEAR Corporation Author: Mary Rose A. Poro Date : 21 Dec 2007 Lear Automotive Services (Netherlands) B.V. SPEC GROUP No ISSUE File: JB_Product_Validation_Specification SGE P 07-00023 02 Page : 28 of 24 TITLE: JB Validation Specification - Steering Fluid方向盘转向液 - Brake Fluid制动液 - Windshield Fluid挡风玻璃液体 - Battery Acid电池酸液体 - Anti-Freeze 防冻液 Confirmation 确认 The unit will be used in the vehicle and must therefore withstand the chemical environment, not only in the vehicle but also during transportation to the assembly station and assembly in the vehicle. No cracks or other visible changes in the material may occur after the component has been exposed to these solvents. After completing the test, there shall be no degradation in performance or damage per Visual Check against master sample. 样品不仅要承受车上的化学 环境还要承受装配环境。在经历上述化学试剂测试后，材料不能有开裂或可见的变化，通过目视 检查后样品不应有性能下降或外观缺陷。 Notes 4.6 Thermal Test 端子测试 4.6.1 Thermal Mapping热分布测试 Test item测试项目 Standard标准 Test Item No. Quality Rank Thermal Mapping热分布测试 SGEP-07-00023-00 4.6.1 目的 Purpose This test checks the temperature of the box during operation. It is important to monitor the temperature of the box whether it is still within safe operating temperature.检查工作中盒子的温 度。监控盒子的温度是否在安全工作温度范围内。 Test Condition 测试条件 1. Attach each conductive layer to production level terminal, fuse, relay, , etc.将每一个导 电层连接到生产级别的端子、保险丝、继电器等 2. Apply max vehicle steady state load current to each input/output circuit simultaneously at 13.5 volts for 1 hour or until temperature stabilizes. 在13.5V，给每一个输入输出电路同时加载最大汽车稳态电流负载1小时，直到温度稳定为 止。 3. Measure and record the temperature increase above ambient using a thermal image (thermograph). Thermocouples may be used as an alternate measurement type. 用热图像(温度记录器)测量并记录超过环境温度的温度增加值。可以选择使用热电偶作为 CONFIDENTIAL: This document is property of LEAR. It cannot be reproduced, delivered or disclosed to third parties without prior consent from LEAR Corporation Author: Mary Rose A. Poro Date : 21 Dec 2007 Lear Automotive Services (Netherlands) B.V. SPEC GROUP No ISSUE File: JB_Product_Validation_Specification SGE P 07-00023 02 Page : 29 of 24 TITLE: JB Validation Specification 测量工具。 Confirmation The temperature of the JB shall not increase above the ambient temperature by more than 50ºC max and/or the JB temperature shall never exceed its material deflection temperature at 460kPa (66 psi). JB 温度不能超过环境温度50 度，在460 kPa (66 psi)下JB 温度不能超过材料分解温度 Notes 5.0 APPENDICES附录 5.1 Appendix A – Voltage Drop Test Lead Location and Set-up 附录A-电压跌落测试引线布局和装置 CONFIDENTIAL: This document is property of LEAR. It cannot be reproduced, delivered or disclosed to third parties without prior consent from LEAR Corporation Author: Mary Rose A. Poro Date : 21 Dec 2007 Lear Automotive Services (Netherlands) B.V. SPEC GROUP No ISSUE File: JB_Product_Validation_Specification SGE P 07-00023 02 Page : 30 of 24 TITLE: JB Validation Specification 5.2 Appendix B – Geely JB DV/PV Reliability Test Profile 附录B-吉利JB DV/PV可靠性测试框图 CONFIDENTIAL: This document is property of LEAR. It cannot be reproduced, delivered or disclosed to third parties without prior consent from LEAR Corporation Author: Mary Rose A. Poro Date : 21 Dec 2007 Lear Automotive Services (Netherlands) B.V. SPEC GROUP No ISSUE File: JB_Product_Validation_Specification SGE P 07-00023 02 Page : 31 of 24 TITLE: JB Validation Specification CONFIDENTIAL: This document is property of LEAR. It cannot be reproduced, delivered or disclosed to third parties without prior consent from LEAR Corporation Author: Mary Rose A. Poro Date : 21 Dec 2007 Lear Automotive Services (Netherlands) B.V. SPEC GROUP No ISSUE File: JB_Product_Validation_Specification SGE P 07-00023 02 Page : 32 of 24 TITLE: JB Validation Specification 50s 100s CONFIDENTIAL: This document is property of LEAR. It cannot be reproduced, delivered or disclosed to third parties without prior consent from LEAR Corporation 150s T Author: Mary Rose A. Poro Voltage drop Date : 21 Dec 2007 Lear Automotive Services (Netherlands) B.V. test for voltage class SPEC GROUP No ISSUE File: JB_Product_Validation_Specification A3 systems/comSGE P 07-00023 02 Page : 33 of 24 ponents TITLE: JB Validation Specification