PR02(不合格品控制程序)

SEMW PROCEDURE   Unqualified Part/product Control 不合格品控制程序   Revision C Compiled by Checked by Confirmed by Approved by Leon.liang Ye Bin Liu Zhiguo Karthik Rajaram IQC supervisor TE engineer QC/TE manager Plant GM                         Modification record: Revision Compiled by Checked by Confirmed by Update date A Ruby Du Leon Liang Steven Ruan 2012.02.14 B Ruby Du Leon Liang Leon.liang 2012.08.28 C Leon Liang Ye bin Liu Zhiguo 2013.04.22                                                   目 录CONTENT 1.    目的    3 1. Objective    3 2.    范围    3 2.Scope    3 3.    职责    3 3.Responsibility    3 4.    引用定义    4 4.    Definition reference    4 5.    原则    4 5.    Principle    4 6    程序    4 6.  Procedure    4 6.1 描述    4 6.1.1 不合格品的控制    4 6.1.1 Control of unqualified product    4 6.1.2不合格品的处理    5 6.1.2 Treatment of unqualified product    5 7    附件    8 8    相关文件    8 8.Related files    8 9    附录    8 9.Appendix    9 1.目的 保证产品符合标准及客户要求，对不合格品采取有效的控制，以确保不符合产品要求的产品得到识别和控制，防止其被非预期地使用或交付。 1. Objective Ensure product meet the standard and customer request. Take effective control of unqualified part/product, ensure the products that do not meet product requirements are identified and controlled, to prevent their unintended use or delivery. 1. 范围 适用于产品实现过程中，在运输过程中，已发运给客户，或已被客户开始使用的不合格的成品，半成品或原材料、辅助材料，涉及岗位包括可能接触或影响到零件、半成品、成品的部门。 2.Scope Apply to product realization process, in transit process, shipped to the customer, the start using unqualified product/ semi-finished products or raw materials, including positions involving contact with or affect the possible components, semi-finished products 2. 职责 3.Responsibility 3.1 不合格品处置的填写 3.1  Disposition of unqualified product report 3.1.1 产线发现的不合格品，由发现者通知领班填写车间质量问反馈表（PR05-01）。 3.1.1    If production line found unqualified product, discoverer inform the quality shop foreman fill out the feedback form (PR05-01). 3.1.2 QC处发现的不合格品，由QC检验员在SAP系统内填写不合品处置报告，报告内容包括不合格抽检数量，不合格发生区域，不合格现象，不合格处理决定等。 3.1.2    When QC found the unqualified product, unqualified product report will be filled in the SAP system by the QC inspector product disposition of the reports, including the number of unqualified sampling, unqualified occurrence region, unqualified phenomenon, unqualified treatment decisions. 3.2 产线线长和物流负责其责任区域内的不合格品的围堵，退回仓库后IQC协助标识不合格产品以防止非预期使用。 3.2 Head of production line and logistics responsibilities for block up their unqualified product in the responsibility region, after returned to storage the IQC help identify the unqualified products in order to prevent unintended using. 3.3 质量和技术师根据问题的严重程度，从相关部门收集必要的信息作出不合格品处置结论并通知相关部门，问题严重程度参见PCP 3.3 Quality and Technical Engineers based on the complexity of the issues, severity, collect the necessary information from the relevant departments to make unqualified disposal conclusions and inform the relevant departments. Refer to PCP for the severity of problems 3.4 相关部门工程师应及时地提供支持，并协调执行本部门的行动措施。 3.4  The engineer of relevant departments shall timely provide support and coordinate and implement the measures of his own department. 3.5 必要时,质量部经理或者技术部经理参与决策并且对不合格品处置报告进行批准。 3.5  When necessary, the quality manager or technical manager in decision-making and approval the unqualified product reports. 3.6 不合格品处置报告, 须由质量部门保存。 3.6 Dispose of nonconforming product reports kept by the quality department 3.7  涉及到CCS产品的重大质量异议需向CCS进行报告。 3.7  critical quality issue related to CCS product we need to report to CCS. 3. 引用定义 4.    Definition reference 4.1 不合格品：不符合施耐德标准的或不能在正常工艺条件下使用的材料、半成品、成品等。在非工艺流程或非工艺条件下生产出来的产品。 4.1 Unqualified product: the materials, semi-finished products, finished products etc. That do not meet Schneider standards or can not use in the normal conditions 4. 原则 5.    Principle 5.1 处置不合格品时把客户需要放在首位。 5.1 put customer in the first when dispose the unqualified products 5.2 如不合格项属国家强制标准要求，则不可让步接受。 5.3 If unqualified items were required in national mandatory standards, they cannot make concessions acceptable.