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机械类外文文献翻译

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机械类外文文献翻译机械类外文文献翻译 英文原文 A Practical Approach to Vibration Detection and Measurement ——Physical Principles and Detection Techniques By: John Wilson, the Dynamic Consultant, LLC This tutorial addresses the physics of vibration; dynamics of a spring mass system; damping; d...
机械类外文文献翻译
机械类外文文献翻译 英文原文 A Practical Approach to Vibration Detection and Measurement ——Physical Principles and Detection Techniques By: John Wilson, the Dynamic Consultant, LLC This tutorial addresses the physics of vibration; dynamics of a spring mass system; damping; displacement, velocity, and acceleration; and the operating principles of the sensors that detect and measure these properties. Vibration is oscillatory motion resulting from the application of oscillatory or varying forces to a structure. Oscillatory motion reverses direction. As we shall see, the oscillation may be continuous during some time period of interest or it may be intermittent. It may be periodic or nonperiodic, i.e., it may or may not exhibit a regular period of repetition. The nature of the oscillation depends on the nature of the force driving it and on the structure being driven. Motion is a vector quantity, exhibiting a direction as well as a magnitude. The direction of vibration is usually described in terms of some arbitrary coordinate system (typically Cartesian or orthogonal) whose directions are called axes. The origin for the orthogonal coordinate system of axes is arbitrarily defined at some convenient location. Most vibratory responses of structures can be modeled as single-degree-of-freedom spring mass systems, and many vibration sensors use a spring mass system as the mechanical part of their transduction mechanism. In addition to physical dimensions, a spring mass system can be characterized by the stiffness of the spring, K, and the mass, M, or weight, W, of the mass. These characteristics determine not only the static behavior (static deflection, d) of the structure, but also its dynamic characteristics. If g is the acceleration of gravity: F = MA W = Mg K = F/d = W/d d = F/K = W/K = Mg/K Dynamics of a Spring Mass System The dynamics of a spring mass system can be expressed by the system's behavior in free vibration and/or in forced vibration. Free Vibration. Free vibration is the case where the spring is deflected and then released and allowed to vibrate freely. Examples include a diving board, a bungee jumper, and a pendulum or swing deflected and left to freely oscillate. 1 Two characteristic behaviors should be noted. First, damping in the system causes the amplitude of the oscillations to decrease over time. The greater the damping, the faster the amplitude decreases. Second, the frequency or period of the oscillation is independent of the magnitude of the original deflection (as long as elastic limits are not exceeded). The naturally occurring frequency of the free oscillations is called the natural frequency, f: n (1) Forced Vibration. Forced vibration is the case when energy is continuously added to the spring mass system by applying oscillatory force at some forcing frequency, f. Two examples are f continuously pushing a child on a swing and an unbalanced rotating machine element. If enough energy to overcome the damping is applid, the motion will continue as long as the excitation continues. Forced vibration may take the form of self-excited or externally excited vibration. Self-excited vibration occurs when the excitation force is generated in or on the suspended mass; externally excited vibration occurs when the excitation force is applied to the spring. This is the case, for example, when the foundation to which the spring is attached is moving. Transmissibility. When the foundation is oscillating, and force is transmitted through the spring to the suspended mass, the motion of the mass will be different from the motion of the foundation. We will call the motion of the foundation the input, I, and the motion of the mass the response, R. The ratio R/I is defined as the transmissibility, Tr: Tr = R/I Resonance. At forcing frequencies well below the system's natural frequency, RI, and Tr 1. As the forcing frequency approaches the natural frequency, transmissibility increases due to resonance. Resonance is the storage of energy in the mechanical system. At forcing frequencies near the natural frequency, energy is stored and builds up, resulting in increasing response amplitude. Damping also increases with increasing response amplitude, however, and eventually the energy absorbed by damping, per cycle, equals the energy added by the exciting force, and equilibrium is reached. We find the peak transmissibility occurring when ff. This condition fn is called resonance. Isolation. If the forcing frequency is increased above f, R decreases. When f = 1.414 fn, nf R = I and Tr = 1; at higher frequencies R 0.1 in., to make them practical. The change in intensity or angle of a light beam directed onto a reflective surface can be used as an indication of its distance from the source. If the detection apparatus is fast enough, changes of distance can be detected as well. The most sensitive, accurate, and precise optical device for measuring distance or displacement is the laser interferometer. With this apparatus, a reflected laser beam is mixed with the original incident beam. The interference patterns formed by the phase differences can measure displacement down to <100 nm. NIST and other national primary calibration agencies use laser interferometers for primary calibration of vibration measurement instruments at frequencies up to 25 kHz. Electromagnetic and Capacitive Sensors. Another important class of noncontact, special-purpose displacement sensors is the general category of proximity sensors. These are probes that are typically built into machinery to detect the motion of shafts inside journal bearings or the relative motion of other machine elements. The sensors measure relative distance or proximity as a function of either electromagnetic or capacitive (electrostatic) coupling between the probe and the target. Because these devices rely on inductive or capacitive effects, they require an electrically conductive target. In most cases, they must be calibrated for a specific target and specific material characteristics in the gap between probe and target. Electromagnetic proximity sensors are often called eddy current probes because one of the most popular types uses eddy currents generated in the target as its measurement mechanism. More accurately, this type of sensor uses the energy dissipated by the eddy currents. The greater the distance from probe to target, the less electromagnetic coupling, the lower the magnitude of the eddy currents, and the less energy they drain from the probe. Other electromagnetic probes sense the distortion of an electromagnetic field generated by the probe and use that measurement to indicate the distance from probe to target. Capacitive proximity sensor systems measure the capacitance between the probe and the target and are calibrated to convert the capacitance to distance. Capacitance is affected by the dielectric properties of the material in the gap as well as by distance, so calibration can be affected by a change of lubricant or contamination of the lubricant in a machine environment. Contact Techniques. A variety of relative motion sensors use direct contact with two objects to measure relative motion or distance between them. These include LVDTs, cable position 6 transducers (stringpots), and linear potentiometers. All of these devices depend on mechanical linkages and electromechanical transducers. Seismic Displacement Transducers. These devices, discussed in detail later, were once popular but now are seldom used. They tend to be large, heavy, and short lived. Double Integration of Acceleration. With the increasing availability and decreasing cost of digital signal processing, more applications are using the more rugged and more versatile accelerometers as sensors, then double integrating the acceleration signal to derive displacements. While older analog integration techniques tended to be noisy and inaccurate, digital processing can provide quite high-quality, high-accuracy results. Measuring Vibratory Velocity Transducers. Some of the earliest "high-frequency" vibration measurements were made with electrodynamic velocity sensors. These are a type of seismic transducer that incorporates a magnet supported on a soft spring suspension system to form the seismic (spring mass) system. The magnetic member is suspended in a housing that contains one or more multiturn coils of wire. When the housing is vibrated at frequencies well above the natural frequency of the spring mass system, the mass (magnet) is isolated from the housing vibration. Thus, the magnet is essentially stationary and the housing, with the coils, moves past it at the velocity of the structure to which it is attached. Electrical output is generated proportional to the velocity of the coil moving through the magnetic field. Velocity transducers are used from ~10 Hz up to a few hundred Hz. They tend to be large and heavy, and eventually wear and produce erratic outputs. Laser Vibrometers. Laser vibrometers or laser velocimeters are relatively new instruments capable of providing high sensitivity and accuracy. They use a frequency-modulated (typically around 44 MHz) laser beam reflected from a vibrating surface. The reflected beam is compared with the original beam and the Doppler frequency shift is used to calculate the velocity of the vibrating surface. Alignment and standoff distance are critical. Because of the geometric constraints on location, alignment, and distances, they are limited to laboratory applications. One version of laser vibrometer scans the laser beam across a field of vision, measuring velocity at each point. The composite can then be displayed as a contour map or a colorized display. The vibration map can be superimposed on a video image to provide the maximum amount of information about velocity variations on a large surface. Integration of Acceleration. As with displacement measurements, low-cost digital signal processing makes it practical to use rugged, reliable, versatile accelerometers as sensors and integrate their output to derive a velocity signal. Measuring Vibratory Acceleration Most modern vibration measurements are made by measuring acceleration. If velocity or displacement data are required, the acceleration data can be integrated (velocity) or double 7 integrated (displacement). Some accelerometer signal conditioners have built-in integrators for that purpose. Accelerometers (acceleration sensors, pickups, or transducers) are available in a wide variety of sizes, shapes, performance characteristics, and prices. The five basic transducer types are servo force balance; crystal-type or piezoelectric; piezoresistive or silicon strain gauge type; integral electronics piezoelectric; and variable capacitance. Despite the different electromechanical transduction mechanisms, all use a variation of the spring mass system, and are classified as seismic transducers. Seismic Accelerometer Principle. All seismic accelerometers use some variation of a seismic or proof mass suspended by a spring structure in a case (see Figure 3). When the case is accelerated, the proof mass is also accelerated by the force transmitted through the spring structure. Then the displacement of the spring, the displacement of the mass within the case, or the forcetransmitted by the spring is transduced into an electrical signal proportional to acceleration. Accelerometers. Transducers designed to measure vibratory acceleration are called accelerometers. There are many varieties including strain gauge, servo force balance, piezoresistive (silicon strain gauge), piezoelectric (crystal-type), variable capacitance, and integral electronic piezoelectric. Each basic type has many variations and trade names. Most manufacturers provide excellent applications engineering assistance to help the user choose the best type for the application, but because most of these sources sell only one or two types, they tend to bias their assistance accordingly. For most applications, my personal bias is toward piezoelectric accelerometers with internal electronics. The primary limitation of these devices is temperature range. Although they exhibit low-frequency roll-off, they are available with extremely low-frequency capabilities. They provide a preamplified low-impedance output, simple cabling, and simple signal conditioning, and generally have the lowest overall system cost. Most important to the user are the performance and environmental specifications and the price. What's inside the box is irrelevant if the instrument meets the requirements of the application, but when adding to existing instrumentation it is important to be sure that the accelerometer is compatible with the signal conditioning. Each type of accelerometer requires a different type of signal conditioning. Accelerometer Types. The most common seismic transducers for shock and vibration measurements are: , Piezoelectric (PE); high-impedance output , Integral electronics piezoelectric (IEPE); low-impedance output 8 , Piezoresistive (PR); silicon strain gauge sensor , Variable capacitance (VC); low-level, low-frequency , Servo force balance Piezoelectric (PE) sensors use the piezoelectric effects of the sensing element(s) to produce a charge output. Because a PE sensor does not require an external power source for operation, it is considered self-generating. The "spring" sensing elements provide a given number of electrons proportional to the amount of applied stress (piezein is a Greek word meaning to squeeze). Many natural and man-made materials, mostly crystals or ceramics and a few polymers, display this characteristic. These materials have a regular crystalline molecular structure, with a net charge distribution that changes when strained. Piezoelectric materials may also have a dipole (which is the net separation of positive and negative charge along a particular crystal direction) when unstressed. In these materials, fields can be generated by deformation from stress or temperature, causing piezoelectric or pyroelectric output, respectively. The pyroelectric outputs can be very large unwanted signals, generally occurring over the long time periods associated with most temperature changes. Polymer PE materials have such high pyroelectric output that they were originally used as thermal detectors. There are three pyroelectric effects, which will be discussed later in detail. Charges are actually not "generated," but rather just displaced. (Like energy and momentum, charge is always conserved.) When an electric field is generated along the direction of the dipole, metallic electrodes on faces at the opposite extremes of the gradient produce mobile electrons that move from one face, through the signal conditioning, to the other side of the sensor to cancel the generated field. The quantity of electrons depends on the voltage created and the capacitance between the electrodes. A common unit of charge from a PE accelerometer is the 6picocoulomb, or 10-12 coulomb, which is something over 6 × 10 electrons. Choosing among the many types of PE materials entails a tradeoff among charge sensitivity, dielectric coefficient (which, with geometry, determines the capacitance), thermal coefficients, maximum temperature, frequency characteristics, and stability. The best S/N ratios generally come from the highest piezoelectric coefficients. Naturally occurring piezoelectric crystals such as tourmaline or quartz generally have low-charge sensitivity, about one-hundredth that of the more commonly used ferroelectric materials. (But these low-charge output materials are typically used in the voltage mode, which will be discussed later.) Allowing smaller size for a given sensitivity, ferroelectric materials are usually man-made ceramics in which the crystalline domains (i.e., regions in which dipoles are naturally aligned) are themselves aligned by a process of artificial polarization. 9 Polarization usually occurs at temperatures considerably higher than operating temperatures to speed the process of alignment of the domains. Depolarization, or relaxation, can occur at lower temperatures, but at very much lower rates, and can also occur with applied voltages and preload pressures. Depolarization always results in temporary or permanent loss of sensitivity. Tourmaline, a natural crystal that does not undergo depolarization, is particularly useful at very high temperatures. Because they are self-generating, PE transducers cannot be used to measure steady-state accelerations or force, which would put a fixed amount of energy into the crystal (a one-way squeeze) and therefore a fixed number of electrons at the electrodes. Conventional voltage measurement would bleed electrons away, as does the sensor's internal resistance. (High temperature or humidity in the transducer would exacerbate the problem by reducing the resistance value.) Energy would be drained and the output would decay, despite the constant input acceleration/force. External measurement of PE transducer voltage output requires special attention to the cable's dynamic behavior as well as the input characteristics of the preamplifier. Since cable capacitance directly affects the signal amplitude, excessive movement of the cable during measurement can cause changes in its capacitance and should be avoided. Close attention should also be paid to the preamp's input impedance; this should be on the order of 1000 M or higher to ensure sufficient low-frequency response. In practice, a charge amplifier is normally used with a PE transducer. Instead of measuring voltage externally, a charge should be measured with a charge converter. It is a high-impedance op amp with a capacitor as its feedback. Its output is proportional to the charge at the input and the feedback capacitor, and is nearly unaffected by the input capacitance of the transducer or attached cables. The high-pass corner frequency is set by the feedback capacitor and resistor in a charge converter, and not the transducer characteristics. (The transducer resistance changes noise characteristics, not the frequency.) If time constants are long enough, the AC-coupled transducer will suffice for most vibration measurements. Perhaps the most important limitation of high-impedance output PE transducers is that they must be used with "noise-treated" cables; otherwise, motion in the cable can displace triboelectric charge, which adds to the charge measured by the charge converter. Triboelectric noise is a common source of error found in typical coaxial cables. Most PE transducers are extremely rugged. Each of the various shapes and sizes available comes with its own performance compromises. The most common types of this transducer are compression and shear designs. Shear design offers better isolation from environmental effects 10 such as thermal transient and base strain, and is generally more expensive. Beam-type design, a variation of the compression design, is also quite popular due to its lower manufacturing cost. But beam design is generally more fragile and has limited bandwidth. Integral Electronics Piezoelectric (IEPE). Many piezoelectric accelerometers/force transducers include integral miniature hybrid amplifiers, which, among their other advantages, do not need noise-treated cable. Most require an external constant current power source. Both the input supply current and output signal are carried over the same two-wire cable. The low-impedance output of the IEPE design (see Figure 5) provides relative immunity to the effects of poor cable insulation resistance, triboelectric noise, and stray signal pickup. Output-to-weight ratio of IEPE is higher than with PE transducers. Additional functions can be incorporated into the electronics (see Figure 6), including filters, overload protection, and self-identification. Lower cost cable and conditioning can be used since the conditioning requirements are comparatively lax compared to PE or PR. The sensitivity of IEPE accelerometers/force transducers, in contrast to PR, is not significantly affected by supply changes. Instead, dynamic range, the total possible swing of the output voltage, is affected by bias and compliance voltages. Only with large variations in current supply would there be problems with frequency response when driving high-capacitance loads. A disadvantage of built-in electronics is that it generally limits the transducer to a narrower temperature range. In comparison with an identical transducer design that does not have internal electronics, the high-impedance version will always have a higher mean time between failures (MTBF) rating. In addition, the necessarily small size of the amplifier may preclude some of the desirable features offered by a full-blown laboratory amplifier, such as the ability to drive long cable. Slew limiting is therefore a concern with these transducers (some designs have relatively high output impedance) when driving long lines or other capacitive loads. The problem can be remedied by increasing the amount of drive current within the limit specified by the manufacturer. The circuits need not necessarily be charge converters because the capacitance due to leads between the sensor and the amplifier is small and well controlled. Quartz is used in the voltage mode, i.e., with source followers, because its small dielectric coefficient provides comparatively high voltage per unit charge. Voltage conversion also aids ferroelectric ceramics that have the sag in frequency response in charge mode due to their frequency-dependent dielectric coefficient. The amplitude frequency response in the voltage mode is quite flat. Piezoresistive. A PR accelerometer is a Wheatstone bridge of resistors incorporating one or more legs that change value when strained. Because the sensors are externally supplied with 11 energy, the output can be meaningfully DC coupled to respond to steady-state conditions. Data on steady-state accelerations comes at a cost, however. The sensitivity of a bridge varies almost directly with the input excitation voltage, requiring a highly stable and quiet excitation supply . The output of a bridge configuration is the difference between the two output leads. A differential amplifier is required or, alternatively, both leads from the excitation must float to allow one of the output lines to be tied to ground. The differential configuration provides the advantage of common-mode rejection; that is to say, any noise signals picked up on the output lines, if equal, will be canceled by the subtraction in the amplifier. A cautionary note is in order here: With high-output PR transducers, there is a temptation to dispense with an amplifier and simply to connect the output leads directly to an oscilloscope. This will not work if both the scope and the excitation are single ended. Oscilloscopes often have single-ended input (the negative side of the input is ground). If the excitation is also grounded (with the excitation equal to ground), one leg of the bridge is shunted and the entire excitation voltage is placed across that one leg of the bridge. If you are using AC coupling on the scope, you might misinterpret the reasonably shaped, but small and noisy, output. Most PR sensors use two or four active elements. Voltage output of a two-arm, or half-bridge, sensor is half that of a four-arm, or full bridge. Stability requirements for a PR transducer power supply and its conditioning are considerably tighter than they are for IEPE. Low-impedance PR transducers share the advantages of noise immunity provided by IEPE, although the output impedance of PR is often large enough that it cannot drive large capacitive loads. As is the case with an underdriven IEPE, the result is a low-pass filter on the output, limiting high-frequency response. The sensitivity of a strain gauge comes from both the elastic response of its structure and the resistivity of the material. Wire and thick or thin film resistors have low gauge factors; that is, the ratio of resistance change to the strain is small. Their response is dominated by the elastic response. They are effectively homogeneous blocks of material with resistivity of nearly constant value. As with any resistor, they have a value proportional to length and inversely proportional to cross-sectional area. If a conventional material is stretched, its width reduces while the length increases. Both effects increase resistance. The Poisson ratio defines the amount a lateral dimension is narrowed compared to the amount the longitudinal dimension is stretched. Given a Poisson ratio of 0.3 (a common value), the gauge factor would be 1.6; resistance would change 1.6 × more than it is strained. A typical gauge factor for metal strain gauges is ~2. 12 The response of strain gauges with higher gauge factors is dominated by the piezoresistive effect, which is the change of resistivity with strain. Semiconductor materials exhibit this effect, which, like piezoelectricity, is strongly a function of crystal orientation. Like other semiconductor properties, it is also a strong function of dopant concentration and temperature. Gauge factors near 100 are common for silicon gauges, and, when combined with small size and the stress-concentrating geometries of anisotropically etched silicon, the efficiency of the silicon PR transducer is very impressive. The miniaturization allows natural frequencies >1 MHz in some PR shock accelerometers. Most contemporary PR sensors are manufactured from a single piece of silicon. In general, the advantages of sculpting the whole sensor from one homogeneous block of material are better stability, less thermal mismatch between parts, and higher reliability. Underdamped PR accelerometers tend to be less rugged than PE devices. Single-crystal silicon can have extraordinary yield strength, particularly with high strain rates, but it is a brittle material nonetheless. Internal friction in silicon is very low, so resonance amplification can be higher than for PE transducers. Both these features contribute to its comparative fragility, although if properly designed and installed they are used with regularity to measure shocks well above 100,000 g. They generally have wider bandwidths than PE transducers (comparing models of similar full-scale range), as well as smaller nonlinearities, zero shifting, and hysteresis characteristics. Because they have DC response, they are used when long-duration measurements are to be made. In a typical monolithic silicon sensing element of a PR accelerometer, the 1 mm square silicon chip incorporates the entire spring, mass, and four-arm PR strain gauge bridge assembly. The sensor is made from a single-crystal silicon by means of anisotropic etching and micromachining techniques. Strain gauges are formed by a pattern of dopant in the originally flat silicon. Subsequent etching of channels frees the gauges and simultaneously defines the masses as simply regions of silicon of original thickness. The bridge circuit can be balanced by placing compensation resistor(s) in parallel or series with any of the legs, correcting for the matching of either the resistance values and/or the change of the values with temperature. Compensation is an art; because the PR transducer can have nonlinear characteristics, it is inadvisable to operate it with excitation different from the conditions under which it was manufactured or calibrated. For example, PR sensitivity is only approximately proportional to excitation, which is usually a constant voltage or, in some cases, constant current, which has some performance advantages. Because thermal performance will in general change with excitation voltage, there is not a precise proportionality between sensitivity and excitation. Another precaution in dealing with voltage-driven bridges, particularly those with low resistance, is to verify that the bridge gets the proper excitation. 13 The series resistance of the input lead wires acts as a voltage divider. Take care that the input lead wires have low resistance, or that a six-wire measurement be made (with sense lines at the bridge to allow the excitation to be adjusted) so the bridge gets the proper excitation. Constant current excitation does not have this problem with series resistance. However, PR transducers are generally compensated assuming constant voltage excitation and might not give the desired performance with constant current. The balance of the PR bridge is its most sensitive measure of health, and is usually the dominant feature in the total uncertainty of the transducer. The balance, sometimes called bias, zero offset, or ZMO (zero measurand output, the output with 0 g), can be changed by several effects that are usually thermal characteristics or internally or externally induced shifts in strains in the sensors. Transducer case designs attempt to isolate the sensors from external strains such as thermal transients, base strain, or mounting torque. Internal strain changes, e.g., epoxy creep, tend to contribute to long-term instabilities. All these generally low-frequency effects are more important for DC transducers than for AC-coupled devices because they occur more often in the wider frequency band of the DC-coupled transducer. Some PR designs, particularly high-sensitivity transducers, are designed with damping to extend frequency range and overrange capability. Damping coefficients of ~0.7 are considered ideal. Such designs often use oil or some other viscous fluid. Two characteristics dictate that the technique is useful only at relatively low frequencies: damping forces are proportional to flow velocity, and adequate flow velocity is attained by pumping the fluid with large displacements. This is a happy coincidence for sensitive transducers in that they operate at the low acceleration frequencies where displacements are adequately large. Viscous damping can effectively eliminate resonance amplification, extend the overrange capability, and more than double the useful bandwidth. However, because the viscosity of the damping fluid is a strong function of temperature, the useful temperature range of the transducer is substantially limited. Variable Capacitance. VC transducers are usually designed as parallel-plate air gap capacitors in which motion is perpendicular to the plates. In some designs the plate is cantilevered from one edge, so motion is actually rotation; other plates are supported around the periphery, as in a trampoline. Changes in capacitance of the VC elements due to acceleration are sensed by a pair of current detectors that convert the changes into voltage output. Many VC sensors are micromachined as a sandwich of anisotropically etched silicon wafers with a gap only a few microns thick to allow air damping. The fact that air viscosity changes by just a few percent over a wide operating temperature range provides a frequency response more stable than is achievable with oil-damped PR designs. In a VC accelerometer, a high-frequency oscillator provides the necessary excitation for the VC elements. Changes in capacitance are sensed by the current detector. Output voltage is proportional to capacitance changes, and, therefore, to acceleration. The incorporation of 14 overtravel stops in the gap can enhance ruggedness in the sensitive direction, although resistance to overrange in transverse directions must rely solely on the strength of the suspension, as is true of all other transducer designs without overtravel stops. Some designs can survive extremely high acceleration overrange conditions-as much as 1000 × full-scale range . The sensor of a typical micromachined VC accelerometer is constructed of three silicon elements bonded together to form a hermetically sealed assembly. Two of the elements are the electrodes of an air dielectric, parallel-plate capacitor. The middle element is chemically etched to form a rigid central mass suspended by thin, flexible fingers. Damping characteristics are controlled by gas flow in the orifices located on the mass. VC sensors can provide many of the best features of the transducer types discussed earlier: large overrange, DC response, low-impedance output, and simple external signal conditioning. Disadvantages are the cost and size associated with the increased complexity of the onboard conditioning. Also, high-frequency capacitance detection circuits are used, and some of the high-frequency carrier usually appears on the output signal. It is generally not even noticed, being up to three orders of magnitude (i.e., 1000 ×) higher in frequency than the output signals. Servo (Force Balance). Although servo accelerometers are used predominantly in inertial guidance systems, some of their performance characteristics make them desirable in certain vibration applications. All the accelerometer types described previously are open-loop devices in which the output due to deflection of the sensing element is read directly. In servo-controlled, or closed-loop, accelerometers, the deflection signal is used as feedback in a circuit that physically drives or rebalances the mass back to the equilibrium position. Servo accelerometer manufacturers suggest that open-loop instruments that rely on displacement (i.e., straining of crystals and piezoresistive elements) to produce an output signal often cause nonlinearity errors. In closed-loop designs, internal displacements are kept extremely small by electrical rebalancing of the proof mass, minimizing nonlinearity. In addition, closed-loop designs are said to have higher accuracy than open-loop types. However, definition of the term accuracy varies. Check with the sensor manufacturer. Servo accelerometers can take either of two basic geometries: linear (e.g., loudspeaker) and pendulous (meter movement). Pendulous geometry is most widely used in commercial designs. Until recently, the servo mechanism was primarily based on electromagnetic principles. Force is usually provided by driving current through coils on the mass in the presence of a magnetic field. In the pendulous servo accelerometer with an electromagnetic rebalancing mechanism, the pendulous mass develops a torque proportional to the product of the proof mass and the applied acceleration. Motion of the mass is detected by the position sensors (typically capacitive sensors), which send an error signal 15 to the servo system. The error signal triggers the servo amplifier to output a feedback current to the torque motor, which develops an opposing torque equal in magnitude to the acceleration-generated torque from the pendulous mass. Output is the applied drive current itself (or across an output resistor), which, analogous to the deflection in the open-loop transducers, is proportional to the applied force and therefore to the acceleration. In contrast to the rugged spring elements of the open-loop transducers, the rebalancing force in the case of the closed-loop accelerometer is primarily electrical and exists only when power is provided. The springs are as flimsy in the sensitive direction as feasible and most damping is provided through the electronics. Unlike other DC-response accelerometers whose bias stability depends solely on the characteristics of the sensing element(s), it is the feedback electronics in the closed-loop design that controls bias stability. Servo accelerometers therefore tend to offer less zero drifting, which is the major reason for their uses in vibration measurements. In general, they have a useful bandwidth of <1000 Hz and are designed for use in applications with comparatively low acceleration levels and extremely low frequency components. References 1. A. Chu. "Zero Shift of Piezoelectric Accelerometers in Pyroshock Measurements," Endevco TP No. 293. 2. "Shock & Vibration Measurement Technology." 1987. Endevco. 3. "Measuring Vibration." 1982. Bruel & Kjaer. 4. C. Harris. 1995. Shock and Vibration Handbook, 4th Ed., McGraw Hill. 5. "General Guide to ICP Instrumentation." March 1973. PCB Piezotronics, #G-0001. 6. "Introduction to Piezoelectric Sensors." March 1985. PCB Piezotronics, #018. 7. "Application of Integrated-Circuit Electronics to Piezoelectric Transducers." March 1967. PCB Piezotronics, #G-01. 8. "Isotron Instruction Manual." 1995. Endevco, IM 31704. 9. "Instruction Manual for Endevco Piezoresistive Accelerometers." 1978. Endevco, #121. 10. "Entran Accelerometer Instruction and Selection Manual." 1987. Entran Devices. 11. R. Sill. "Testing Techniques Involved with the Development of High Shock Acceleration Sensors." Endevco, TP 284. 16 12. R. Sill. "Minimizing Measurement Uncertainty in Calibration and Use of Accelerometers." Endevco, TP 299. 13. P.K. Stein. "The Constant Current Concept for Dynamic Strain Measurement." Stein Engineering Services, Inc., Lf/MSE Publication 46. 14. B. Link. "Shock and Vibration Measurement Using Variable Capacitance." Endevco, TP 296 、 17 译文: 对振动侦查和测量的一种实用 ——物理原则和侦查技术 作者:John Wilson, 动态顾问, LLC 这篇论文论述振动物理、弹簧质量系统的动力学,阻止、位移、速度和加速度,并且查出和测量这些物产传感器的操作原理。 振动摆动由振动或作用在机构的力的变化引起振动的摆动。振动行动反向。由于我们将看到,这振荡可能是在经过若干时间有价值的周期连续不断的或者可能间断的。它可能是周期性或非周期性, 那就是说,它可能或者可能不呈现一的周期的重复。动摆的本质取决于力量的本质驾驶它和结构被驾驶。 运动是一个矢量,呈现一个方向和一个量。振动的方向通常被描述依据一些独立的坐标系(典型地笛卡尔的或者直角的)其运动的方向被称作坐标轴。这些坐标轴的正交座标系的原点是被任意地被定义在一些适当的的位置。 机构的多数振动的响应可以用当做单自由度弹簧质量系统模型,并且许多振动传感器使用他们的一个弹簧质量系统当做转导机构的机械部分。除外形尺寸之外,一个弹簧质量系统可以用弹簧的刚度K,和质量M,或者质量的重量W等性能参数来阿描述。这些特征不仅决定来这机构的静态特性(静变位d),而且决定来它的动态特性。如果g 是重力的加速度: F = MA W = Mg K = F/d = W/d d = F/K = W/K = Mg/K 一个弹簧质量系统的动力学 一个弹簧质量系统的动力学的可以被体系的特性在自由振动及有效的振动表示。 自由振动 自由振动被那情况情形哪里那弹簧是偏斜于是释放以及允许到自由地摇摆。例子包括一个跳板、一个跳簧跨接管,以及一个摆或摇摆偏斜以及留某事给自由地振动处理。 两个特征特性应该注意。 第一、阻尼在那体系表示原因的那振幅的那振荡到减少将来。 那包括市区及郊区的那阻尼、那更快的那振幅随时间减小。(只要弹性极限不是超过),那频率或时期的那振荡无关原始的大小原始的偏转的的。 那自然地发生频率的那自由振动被呼叫那自然频率f: n 18 受迫振动 受迫振动当能量是连续地被加到那弹簧质量系统由申请振动的力在一些受迫振动频率时的情形f. 两个二例子连续地推一个孩子上去一个摇摆和一失衡旋转电机元f 件。如果提供充足的能量到克服那阻尼是,那动作就会延续长达那激励延续之久。受迫振动可以取自励的或外部地激发振动的形式。自激振动发生在激发力是产生在或上去那悬挂质量的时候;外部地激发振动发生在激发力作用于弹簧的时候。这是那情形、例如:、当那基础对此那弹簧附属于是移动时。 传导能力 当基础正在振动,而且力整个弹簧被传输到中止的质量时候,质量的动作将会是来自基础的动作差积。 我们将会认为基础的动作是输入,I,, 和质量的动作响应, R. 比率半径/我被定义为传输度,Tr: Tr = R/I 共振 在力频率好低于体系的固有频率,RI, 和 Tr1。由于作用力的频率接近那固有频率,由于共振,所以传递率增加。共振是在机械系统中的量的存储。在力频率接近那固有频率、能量是存储和积聚、导致增加响应振幅。阻尼也增加由于增加响应振幅、然而,并且最后那能量为阻尼所吸收、每一周期、等于能量增加由激振力,并且平衡状态到达。我们发现当ff.时最大传递率发生,这个情况被称作共振。 fn 隔振 如果激振力频率超过fn,R降低。当f = 1.414 fn, R = I 或Tr = 1时,在比较高的f 频率R 规范
使用该术语jerk来表示加速度的时间变化率。 正弦曲线运动方程 该自由度弹簧质量系统,有效的振动维持在一常数位移振幅水准上、呈现简谐运动,或者正弦曲线运动。也就是说,它的位移振幅对时间描绘出一正弦曲线。假定一个,轴的峰值位移,频率f,和瞬时速率x: 任意时间,t。 图形 1 位移、速度,和加速度的相位关系是在这次变化过程线图上显示 速度方程 速度是位移随时间的变化率,即的位移的函数对时间导数。对瞬时速度,v: 因为振动的位移最经常按振荡总振幅,全振幅的术语计量的,位移D,2X: 如果我们限制我们的兴趣到最大振幅并且忽视时间变化和相位关系: 式中: V,最大速度 20 加速度方程。同样地,加速度是速度对时间的变化率,速度的导数表达式: 式中: A,最大加速度 它可以如此表示: V = fD 22A = 2 f D D = V/f 22D = A/2 f 由此方程式,可见低频运动很可能呈现低的振幅加速度即使位移可能是大的。它还可以显示出高频率的运动很可能呈现低振幅位移,即使加速度是大的。考虑两个例子: 在1 Hz,时1 in(英寸)的位移仅仅是0.05 g(加仑)的加速度; 10 in. 是0.5 g ;在1000 Hz时, 1g 加速度仅仅是0.00002 in.的 位移;100 g是0.002 in。 测量振动的位移 光学技术 如果位移是足够大的,同时在低频率,它可以用一把刻度尺,卡尺,或者一台度量显微镜测量。在较高的频率,位移测定要求更多复杂的光学技术。高速的影片和视频可以经常被用来测量位移和是尤其对观察运动的复杂的结构和机构很重要。这两种方法被到相当地大位移和低频率限制。频闪观测器和频闪摄影也有用的当位移是足够大的时,通常>0.1英寸,到使他们成为现实的。 一束对准在一个反射面上光束在强度或者角度的的变化能被使用当做一距离指示从震源的角度之上方面。如果该探测仪器是足够快的,变化的距离也可以被测定。最灵敏的、准确的和精密的测定距离或位移的光学装置是激光干扰仪。利用这个仪器,一束反射激光束间杂有原来的入射光束。这由相位差形成的干涉图样可以测量位移下至<100 nm。NIST及其他国家一次校准机构使用激光干涉仪作为振动测试仪的一次校准在频率直到 25 kHz。 电磁和电容传感器。 另一个重要的无触点的通信链路分析器系统,专用的位移传感器是近程开关式传感器的主要种类。这是典型地检验地做成机器用来测定轴内部轴颈轴承的运动或者其他的机器元件的相对运动。感知器测量如一个函数的比较距离或接近或电磁的或在探针和目标之间偶合的电容 (静电)。 因为这些装置仰赖感应瓦特计或电容的效应,他们需要一个电传导性的目标。 在大部份的情形下,他们一定被为在探针和目标之间的间隙一个特定的目标和特定的物质特性校正。 电磁感应式接近觉传感器经常被叫做涡流探针,因为最流行类型之一我们涡流产生在这目标当做它的测量装置。更准确地,这类传感器利用由涡流造成的能量耗散。从探针到目标的距离越大,电磁耦合越少,涡流对量度越低,他们从探针吸收的能量也就越少。其他的电磁探测器检测一电磁场产生的变形由这探针和使用那尺寸对指出从探针到目标的距离。 电容的接近感知器系统测量电容在探针和目标之间而且被校正将电容转换成距离。电容受材料的介电性能的影响由距离造成的间隔里,因此在一般机床环境下校准可以受一润滑剂或者 21 的变化污染润滑剂的作用。 接触技术 各式各样的相对运动传感器使用直接接触用两个目标来测量在他们之间的相对运动或者距离。这些包括线性可变差动变压器,电缆位置传感器,并且线性电位计。这些全部装置依靠机械联动装置和机电换能器。 震动的位移传感器 这些装置,随后详细地论述,是曾经流行的但是现在是很少使用。他们倾向于是大的,重的,并且短暂的。 加速度的两次积分法 藉由逐渐增加的有效而且减退处理的数传信号的成本,较多的应用程序正在以更高低不平和更多用途广泛的加速度仪作为感知器,然后整合加速度的倍向源自位移作信号。被倾向是噪声的和错误的较旧模拟积分法技术,数传处理能相当提供高性质,高精确度产生。 振动的速度的测量 传感器 一些最早的 " 高频 " 振动测量以电力学的速度被做感知器。 这些是一个合并一个磁石的地震传动器的型态支援了通一个软式弹簧乳浊液系统造形地震的 ( 弹簧质量) 系统。 磁石的构件在一个含有一或较多线的多旋转线圈的壳中被中止。 当壳在好的在弹簧质量系统的自然频率上面的频率被振动的时候,质量 (磁石) 与壳振动分开。因此,磁石本质上不动,而且壳以它被附上到的结构速度,藉由线圈,移动过去它。 电的产量被产生对移动过磁场的线圈速度的比例项。 速度转换器从 10 赫兹直至数百赫兹。 他们通常是大的和重, 和最后磨耗而且生产不稳定的产量。 他激光测振计。激光振动计或激光速度计是能够提供高的灵敏度和精确度的相对新的仪器。 们使用一个从一个振动表面被反映的频率调整 ( 典型地大约 44 MHz) 的激光束。 被反映的杆被与最初的杆和都普勒移频相较用来计算振动表面的速度。 顺序和疏远距离是具决定性的。 因为在位置,顺序和距离方面的几何学的约束,他们被限制到实验室应用程序。 激光振动计的一个版本扫瞄横过一个视觉的磁场激光束,在每个点测度速度。 那然后复合能被显示如一个等高线地图或一个彩色的显示装置。 振动映像能被重叠通一个电视的图像为一个大的表面提供关于速度变更的最大量的资讯。 加速度的积分法 美国由于位移测量,廉价的数传信号处理使以高低不平的,可靠的,和用途广泛的加速度仪作为感知器而且整合他们的产量源自一个速度信号是实际的。 振动加速度的测量 大多数的现代振动测量被藉由测度加速度做。 如果速度或位移数据被需要, 加速度数据能被整合 (速度) 或双重的整合 (位移). 一些加速度仪信号调节者为那一个目的有内建的积分器。 加速度仪 (加速度感知器,传感器或传动器) 是有效的在各式各样的尺寸,形,性能特性和价格中。五基本传感器类型是伺服系统测力器;晶体测定类型或者压电的;或者硅应变仪类型;整数的电子学压电;和可变电容。尽管不同的电机械转换机构,全部使用弹簧质量系统的一种变化, 而且被归类为地震的传动器。 振动的加速度仪原理 所有的振动加速度仪使用一些变化一振动的或在一情况被一个弹簧结构中止的试验过的质量。当外壳被加速的时候,试验过的质量也被透过弹簧结构被传输的力加速。然后弹簧的位移,内部的位移这情形,否则武装力量传输在春天是传感乘一电信 22 号与加速度成比例。 传动器设计测量震动的加速度叫做加速度仪。有包括应变计的许多多样性,倍力加速度仪。 器力平衡, piezoresistive( 矽应变计) ,压电的 (晶体-型态) ,易变的电容和一积分电子的压电。 每个基本的型态有许多变更和商品名。 大多数的制造业者提供优良的应用程序工程协助为应用程序帮助使用者选择最好的型态,但是因为这些来源的大部分只卖一或二类型,他们容易适当地使存偏见他们的协助。 对于大多数的应用程序,我的个人偏向是向和内部的电子学的压电加速计。 这些装置的最初限制是温度范围。 虽然他们展现低周波滚降, 但是他们对至低频能力感到有效。他们提供一个预制成的低阻抗的输出端,单式电缆,和单频信号工况,和通常有整个系统最低的代价。 对使用者重要的大部分是性能和环境的规格和价格。 什么在箱里是不恰当的如果仪器符合应用程序的需求, 但是当增加到现有的仪表使用术的时候确定是重要的加速度仪是与讯号调节相容。 每个类型的加速度仪需要一个不同类型的讯号调节。 加速度仪测定类型 最通用的振动变换器供休克和振动测量是: , 压电的(聚乙烯);高阻抗输出端 , 整数的电子学压电的(IEPE);低阻抗的输出端 , 电子学(功率);硅应变仪传感器 , 可变电容(贵重货物);低电平的,低频的 , 伺服系统测力器 压电的(聚乙烯)传感器使用敏感元件的压电效应对生产一电荷输出端。因为一个 PE 感知器不需要为运算一个外面的能力来源,它是考虑过的自己,自动的意义产生。 " 弹簧 " 可察元件提供一个电子的给定数目比例的给应用应力的数量。 (piezein 是一个希腊的字组意谓压挤)许多肉色和人造的事物,大概晶体或窑业和一些聚合物,显示这一个特性。 这些事物有一个一般的结晶[性]的分子结构, 藉由一个净的进气变更的分配当紧张的。 压电的事物也可能有一个双偶体 (沿着一个特别的水晶方向正和负电荷的净分离是哪一) 当不重音的时候。 在这些事物中,磁场能被来自应力或温度的形变产生,引起压电的或焦热电的产量,分别地。焦热电的产量可能是非常大的不必要的信号, 通常在长的时间与大多数的温度一起关联的期数之上发生变更 .聚合物 PE 事物有如热扩散的他们本来被用的高焦热电的产量。 有三个热电效应, 将会在稍后被详细地讨论。 进气是实际上不产生, 但是宁可刚刚移置。 (喜欢能量和动量,进气总是被保存)。 当一个电场向前被产生双偶体的方向时候, 在面上的金属电极在倾斜的生产品的反对极端可动装置电子来自一个面的移动, 经过讯号调节, 到感知器的另一边取消被产生的磁场。电子的量仰赖被建立的电压和在电极之间的电容 . 来自一个 PE 加速度仪的进气通常单位的安培是微微库伦 , 或 10-12个库仑,是某事超过 6 × 106个电子。 在许多类型的 PE 事物之中选择需要在进气灵敏度,介质常数 ( ,藉由几何学,决定电容) 之中的一个交易,热的系数,最大温度,频率特性和稳定性。 最好的 S/ 牛顿比率通常来自最高的压电系数。 自然地发生压电晶体 , 像是电气石或石英通常让低要价灵敏度, 有关一百分之一那那更普遍使用过的铁电材料。 (但是这些低进气产量事物典型地被用于电压模态,将会在稍后被 23 讨论)。 为一个给定的灵敏度允许较小的尺寸, 铁电材料通常是人造的窑业在哪一结晶[性] (也就是, 区域在哪一双偶体自然地被排齐) 是被人工极化的程序排齐的他们自己。 的网域 极化非常地比较高地通常在温度发生胜于操作温度加速网域的顺序程序。 去极 , 或弛缓,能在较低的温度发生, 但是以非常比较低的率, 而且也能以外放电压和预载荷压力发生。 去极总是造成灵敏度的暂时或长备损失。 电气石,一个不遭受去极的自然晶体,特别地是有用的在非常高的温度。 因为他们是自己,自动的意义产生,PE 传动器不能够用来测量稳定状态加速度或力, 这会把固定量的能量放入晶体 (单向挤压) 因此在电极的一个电子的固定数目。 传统的电压测量会电子之远流血, 如同做感知器的内电阻。 (传动器的高温度或湿度会藉由减少电阻数值恶化问题)。 能量会被排出沟外,而且产量会衰退, 尽管固定的输入加速度/ 力。 PE 传动器电压产量的外面测量需要对高压线的动态行为和一前置放大器的输入特性的特别注意。 因为高压线电容直接地感染信号振幅,高压线的过度运动在测量期间能引起在它的电容方面的改变而且应该被避免。 密切的注意也应该被支付到前置放大器的输入阻抗; 这应该在 1000 M 的级上或比较高的确定充份的低周波响应。 实际上,一个电荷放大器正常地被以一个聚乙烯传感器方式使用。 不同于一般形式上地测量电压,一电荷将应达到一电荷变频器。它是用一电容器当做它的反馈一个高阻抗运算放大器。它的输出藉着传动器或附上的高压线的输入电容在输入和回电容器与进气成比例, 而且几乎不矫揉造作。 高丘状焊痕角频率被一个进气变换器, 而不是传动 ( 传动器电阻变化谣传特性而不是频率)。 如果时间常数器特性的回电容器和电阻器设定。 够长的,锕加倍的传动器将会为大多数的振动测量足够。高阻抗产量 PE 传动器的也许最重要限制是他们一定被 " 噪音对待的 " 高压线用; 以别的方式,高压线的动作能移置摩擦电进气, 加入被进气变换器测量的进气。 摩擦电噪音是一个在典型的同桥电缆中被发现的错误通常来源。 大多数的 PE 传动器极端高低不平。 每一个各种不同的形而且按规定尺寸制作有效的带它自己的性能妥协受到的影响。 最通常类型的这一个传动器是压缩和剪设计。 剪设计提供来自环境的效应 , 像是热的暂态较好的离析和基本的应变, 而且是通常更贵。横梁测定类型设计,一个压缩的设计新类型,由于它的较低的生产成本也是相当流行的。但是横梁设计通常更脆性的和已经限定的频带宽度。 整数的电子学压电的(IEPE)。许多压电加速表,测力传感器包括整数的缩影混合放大器在他们的其他的优点之中,不要必须经消音处理的电缆。多数要求一外部恒定电流电源。两者输入馈电电流“与”输出信号是一样的双芯电缆。低阻抗的 IEPE的输出端设计提供弱的电缆绝缘阻力影响相对免疫,摩擦电噪音,并且寄生信号拾音器。 输出端对体重比的IEPE是比用聚乙烯传感器高。附加功能可以是合并到电子仪器,包括过滤器在内,过载保护,和自我识别。较低的代价电缆和条件能被使用因为这工况要求比聚乙烯或者PR而言是较松的。IEPE 加速度仪/力传动器的灵敏度,与 PR, 不是被供给变化重要地影响相反。 相反的,动力范围,输出电压的全体可能摆动, 被偏向和顺从电压影响。当驾驶高电容载入的时候,藉由只有在目前的供给大变更会有频率响应的问题。 内建电子学的缺点是它通常限定对一个较狭窄的温度范围的传动器。 和一个同一的传动器比较起来没有内部的电子学的设计,高阻抗版本将会总是有一个较高的平均无故障时间 (MTBF) 24 额定。 除此之外,放大器的必然小尺寸可能预先排除一些被一个盛开的实验室放大器, 像是能力提供久驱动高压线的令人想要的功能。当久驾驶线或其他的电容负载的时候,限制的回转因此是有这些传动器 ( 一些设计相对地有高输出阻抗) 的关心。 问题能被藉由在被制造业者指定的限度里面增加磁盘电流的数量治疗。 电路因为电容由于在感知器和放大器之间的铅很小的和好控制,所以需要不必然地是进气变换器。 石英被用于电压模态,也就是, 藉由来源从动件,因为它的小介质常数比较地提供每单位电荷高电压。 电压转化也援助有的铁电窑业那由于他们的频率- 依赖的介质常数在进气模态的频率响应中下垂。 电压模态的幅度频率响应相当平。 恒定电流激励用串联电阻没有这些问题。然而,PR传感器通常被补偿假定恒压激励和可能不给预期完成用恒定电流。结果PR桥梁是它的最灵敏的测量的健康,并且是通常这支配的做主要角色总数不可靠传感器的。 矽应变计 一个功率加速度记录器当应变时,是一惠斯通电桥的电阻器合并一或多木头支架那变化价值。因为这传感器外表上地被以能量供给,这输出端可以是所谓的直流耦合的适用趋于稳态条件。关于定常加速度的数据达到一值。然而,这一桥梁变化的敏感性几乎直接地用这输入激励电压,要求一非常坚定的和静止的激励供给。 桥式接线的输出端是这两个输出端之间的区别。微分放大器被需要的安培或,二者择一地,来自激发的两者铅一定飘浮允许产量线之一被系接地。 差别的配置提供共模拒绝的利益;如果对手,将会被放大器的减法取消,也就是说,任何的噪音信号将在这放大器中由于减少而消除。 传感器,存在过一试验趋于无需一放大一条劝告的注释按顺序在这里:有着高输出端PR 器和简单把这输出端直接地与一示波器连接在一起。如果镜和激发单独地被结束,这将不作工。 示波仪时常让单端型输入。 (输入的反对方面被磨) 如果激发也被将,置于地面 (与和激发相等的接地),桥的一个支架被分路,而且整个的激发电压被放置横过那一个桥的支架。如果你是利用交流耦合接通示波器,你可以曲解这相当地形状,但是小的和嘈杂的,输出端。 大多数的 PR 感知器使用二或四个活性元件。 电压产量一二-武装, 或半份-桥, 感知器是一半的那一四-臂, 或全部桥。稳定性要求对一PR传感器他们拥护IEPE比电源和它的工况颇紧的传感器。低阻抗 PR 传动器共享由 IEPE 提供的噪音免蚀态的利益, 虽然 PR 的输出阻抗时常够大的它不能够驾驶大的电容负载。 美国标准是由于IEPE 外壳,结果是在产量上的一个低通滤波器,限制高频响应。 一台应变仪的敏感性来自既它的结构的弹性响应和材料抵抗力。线和厚的或薄膜电阻器有低的规因数; 那是, 电阻的比率对应变的变化很小。 他们的响应被有柔性响应支配。 他们是有几乎固定数值的电阻系数的事物有效同种范围。 美国标准由于任何的电阻器,他们有对长度的数值比例项和反的比例到横断面面积。 如果一个传统的事物被展,当长度增加的时候,它的宽度减少。 两者的效应增加电阻。 泊松比定义总值一横向尺寸是勉强的比拟这数量这经度的尺寸是伸展。给予一个 0.3(一个通常的数值) 的泊松比, 因数会是 1.6; 电阻会变更 1.6 × 超过它是紧张的。 金属制的应变计的一个典型规因数的是2。 这反应的应变仪用较高的仪表灵敏度被这压力电阻效应支配,是应变抵抗性的变化。半导体材料展览品这一个效应,像压电性强烈地是一个水晶取向的函数。 喜欢其他的半导体性质, 25 它也是一个杂物浓度和温度的强函数。规因数靠近 100 对矽规是通常的,和,当和小的尺寸和 传感器的效率是非常令人印象深刻的。 各向异性地蚀刻的矽集中应力几何学结合的时候,硅PR 小型化允许一些 PR 的自然频率 >1 MHz 震动加速度仪。 最现代的PR传感器是用单个碎片硅制造的。一般说来,造型整体传感器的优点从一个单一的材料块是更好的稳定性,较少热量的失配在部分之间,并且较高的可靠性。欠阻尼的 PR 加速度仪容易不比 PE 装置高低不平。 单一晶体矽能有特别的降伏强度,特别地以高的应变率,但是它是然而一个脆的事物。 矽的内磨擦非常低,因此,谐振扩大可能是比较高的超过对于 PE 传动器。 两者的这些功能成为它的比较易脆性的因素, 虽然如果适当地设计而且安装他们被规律性用测量震动很好上述的 100,000 g 。他们通常有较宽的频带宽度胜于 PE 传动器 (比较相似实物大小范围的模型), 连同较小的非线性,零的移位和磁滞特性。 因为他们有直流电反应,他们在将要产生长期计量时才使用。 在 PR 加速度仪的一个典型独石矽可察元件中,1 毫米角尺矽芯片合并整个的弹簧,质量和四个臂的 PR 应变计桥总成。 感知器经由各向异性的浸蚀和显微机械加工技术是利用一个单一晶体矽做成的。 应变计被本来平的矽一个杂物的图案造形。 沟流的后来浸蚀释放规并且同时地定义如只是最初厚度的矽区域的质量。 桥路可以由放置并联补偿电阻或者级数用任何这木头支架平衡了,做相配的或者这阻抗值及价值的变化用温度的修正。补偿是一种艺术; 因为 PR 传动器能有非线性特性, 用激发来自它被制作或校正的条件差积操作它是不受劝告的。 举例来说, PR 灵敏度只有大约成比 通常是一个固定的电压或, 在一些外壳, 定流中有一些性能利益。因为热的性能将例激发, 会大体上和激发电压的变化,在灵敏度和激发之间没有一个精密的比例。 另外的预防在处理电压驱动的桥方面, 特别地有低的电阻那些, 是确认桥拿适当的激发。 输入熔断丝的级数电阻担任一个分压器。注意这输入导线有低电阻,或者那一六线的大小是制成的(用读出线在这桥梁趋于允许这激励被校准)所以这桥梁获得这特有的激励。 恒定电流激励工作没有这些用串联电阻的问题。然而, PR 传动器通常被补整傲慢的固定电压激发并且不可能用定流给被需要的性能。 PR 桥的平衡是它的健康最敏感衡量, 而且通常是传动器的总不确定度的占优势的功能。 平衡,有时叫做了偏向, 零偏位 , 或 ZMO( 零可测量产量,和 0 g 的产量),能被通常是热的特性或在内部或外面地诱导了感知器的应变变化的一些效应改变。传动器外壳设计尝试隔离来自外面的应变 , 像是热的暂态,基本的应变或固定转矩的感知器。 内部的应变变化,举例来说,环氧基树脂蠕升,容易成为长期的不稳定的因素。所有的这些比较对于锕加倍的装置因为他们在直流者加倍传动器的较宽频带中更时常发生,通常低周波效应对直流传动器是更重要的。 一些PR设计,尤其是高灵敏度传感器,是设计有阻尼延长频带和过量程的能力。。 阻尼系数0.7 是考虑过的理想。 如此的设计时常使用油或一些其他的粘滞液体。 二个特性听写技术是有用的只有在相对地低周波: 阻尼军队成比例流过速度,而且适当的流量速度被藉由用大的位移泵流体达到。 这是在那敏感的传动器的一个快乐的巧合他们在低的加速度频率操作位移足够大哪里。粘滞阻尼可以有效地除去共振放大率,延长过量程的能力,并且比加倍有效带宽。然而,因为缓冲液的粘性是一温度的强函数,传感器的有用的温度范围实质上是受限制的。 可变电容 VC传感器是通常平行板空隙电容器其中的设计运动垂直于电镀层。在一些设计 26 中屏从一个边缘被把,建成悬臂式,因此,动作实际上是转动; 其他的屏在圆周的周围被支, 当做在一个弹网中。 由于加速度的在 VC 元件的电容方面的改变被一对目前检波器感觉援 皈依者进入电压产量之内的变化。许多VC传感器是微电机一致地在一间隔一点点微米厚的趋于允许空气减震中间插进的腐蚀剂硅片。事实是空气粘度变化由只有一点百分比在一宽的工作温度范围提供一频率响应比是可完成的用油阻尼PR设计更坚固的上方。 在一VC加速度记录器中,一个高频振荡器给VC元件提供必要的激励。电容变化被这检流器检测。输出电压与电容变化成正比因此,趋于加速度。这结合的超程停留在这间隔可以提高高低不平的在这灵敏的方向,虽然阻力趋于过量程的在横向必须信任单独地靠这悬浮的力量,按现状对全部的其他的传感器设计没有超程停止来说是正确的。一些设计可以继续存在极其大加速度过量程的工况是 1000倍的测量范围。 一台典型微电机VC加速度记录器的传感器是由三硅元件胶合到一起形成的密封的装配。元件中的二个是空气介质,平行板积蓄器的电极。 中央的元件用化学被蚀刻造形被薄又易曲手指中止的一个硬的中央质量。 阻尼特性被位于质量之上的孔气体流量控制。 VC传感器可以提供好传感器的特色测定类型论述初期的中许多:大的过量程的,直流电响应,低阻抗的输出端,和单纯的外部信号工况。缺点是成本并且以那在板子上调节的增加错综度按规定尺寸制作关联。 同时, 高频电容检波电路被用,而且一些高频载波通常在产量信号上出现。它是通常连达到(即,1000倍)比输出信号的频率高三数量级也不被注意到。 伺服系统(力平衡) 虽然伺服加速度计是主要地使用在惯性制导系统,但是一些他们的工作特性必然使他们在一定的振动应用中是合乎需要的。所有的在先前被描述的加速度仪类 , 或闭合回路,型是开环装置在哪一产量由于可察元件的挠曲被直接地读。在倍力器中-控制加速度仪, 挠曲信号被用当一个身体上地驱动或再平衡返回平衡位的质量电路的反馈。 倍力器加速度仪制造业者建议仰赖位移 (也就是,晶体和 piezoresistive 元件的绷皮操作) 时常生产一个产量信号的开环仪器引起非线性错误。在闭合回路中设计,内部的位移被试验过的质量电再平衡保持极端小,将非线性减到最少。 除此之外,闭合回路设计被说有较高的精确度胜于开环打字。 然而,期间精确度的定义改变。以传感器制造商校核。伺服加速度计可以使两个基本几何结构的其中任何一个:线的(例如,扩音器)和摆动的(仪表的测量机构)。 振动的几何结构是商业的设计中应用最广泛的。直到最近,伺服机构是主要地以电磁原则为基础。力通常被藉由在一个磁场之前经过在质量上的线圈驾驶电流提供。 在和一个电磁的再平衡机构的下垂倍力器加速度仪中,下垂的质量发展对试验过的质量和那应用的加速度的产品转矩比例项。 质量的动作被位感知器 ( 典型地电容的感知器) 发现, 送一个误差讯号给伺服系统。 误差讯号引起对产量的倍力器放大器对转矩电动机的一个反馈电流,发展相等在量中到来自下垂的质量加速度产生的转矩一个反对转矩。输出端是激励电流它本身(或者交叉一输出端电阻器)作用的,与偏转环传感器相似,跟外加力成比例因此趋于加速度。 和开环传感器的高低不平的弹簧元件相反,再平衡压入回路加速度记录器的箱体中主要地有关电的并且只有当有动力提供时存在。当能实行的和大多数的阻尼被提供透过电子学的时候,弹簧在敏感的方向中是如易坏的。不像独自地仰赖可察元件 (s) 的特性其他的直流- 响应加速度仪,它是闭合回路设计的反馈电子学控制使存偏见稳定性。因此伺服加速度计倾向于提供较少零点飘移,是我们在振动测量中使用他们的主要的理由。一般说来,他们有一个<1000赫兹的有效带宽的并且被设计成以比较地低加速度级并且极低频元件方式使用在应 27 用。 28
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