ASME认证、换证需要准备文件

ASME认证、换证需要准备文件 ? NDE requirement Documentation for joint review ? Joint efficiency I. Design ? PWHT 1.Documents ? Impact test a. Customer’s specification and/or user’s design specification. ? Weight b. Calculation sheet and/or user’s design report ? Nameplate sketch, PART, W ,HT,RTX c. Drawing ? Corrosion allowance or erosion d. Material requisition and/or purchase specification ? Fluid whether or not lethal e. Document issue record ? stamp“for construction”“ASME”“U” g. Head purchase specification b. Requirement to the customer’s specification f. Job No. issue document ? Applicable ASME Code Section, Division edition and addenda 2.Requirement ? Whether or not Code symbol stamp is required a. There shall be the following on the drawing ? Design pressure ? Column for revision ? Design temperature or operating temperature ? Weld joint detail with tolerance ? Minimum temperature in-service ? Safety relief device ? All Code welds with coded number ? Nozzle table and orientation ? Working tolerance unless otherwise specified including angle ? Inspection opening, if required orientation of nozzle. ? Material ? Parts drawings must be approved. ? Sketch of vessel ? Formed head nominal thickness with minimum thickness after ? Corrosion allowance forming ? Medium(if lethal) ? Inspection opening, if required ? Loadings ? Applicable ASME Code Section, Division edition and c. Requirement to the calculation sheet addenda ? Applicable Code, standard and specification ? Design pressure other than section I ? Design data, loading list, material, allowable stress value at o? Maximum allowable working pressure (MAWP) at__F Various temperature. ? Hydrostatic test pressure & temperature ? Design temperature ? Minimum design metal temperature (MDMT) at__psi 2. Requirement ? Shell thickness calculation a. There shall be the following on MTR ? Head thickness calculation ? Code edition year ? Nozzle neck thickness calculation ? Heat and lot number ? Weld size determination ? Unspecified elements ? Opening reinforcement calculation ? HT temperature and time at temperature ? Joint attachment strength ? Grain size (or Al content) ? Check flange ratings ? HT marking, MT, N, A, Q, QT, plate only, test specimen ? Support calculation only, or both. ? Lifting lugs calculation ? Impact test marking LTV ? Maximum allowable working pressure determination ? Ultrasonic test marking ? Cold forming check ? Test pressure for pipe & tube (or NDE) ? Impact test (MDMT) equivalent b. Marking on the material: ? PWHT requirement ? Plate ? Test pressure determination ? Mgr’s name d. Other requirement ? Material spec. Designation & grade II. Material ? Heat No. plate identifier 1. Document ? Heat treatment marking (if applicable) G or MT a. Material requisition and/or purchase specification (prepared by ? Pipe designer) ? Mgr’s name b. Purchase order including welding material ? Material spec. number and grade c. Receiving examination record ? Heat No. d. Material test report (MTR) ? Hydro or NDE e. Material identification chart for a Code item ? Supplementary “Sx” f. Material receiving & issue log ? Size, length and schedule No. g. Material coded marking register ? processor’s name or suppliers ID marking(if applicable) h. Head purchase specification (if subcontracted) ? Forging There shall be a chemical composition report supplied by the Mill with MTR supplied by the forging manufacturer. ? Mgr’s name ? Welding record (including tack welds) ? Furnace No. on MTR ? WIS if used ? Service rating i. Electrode baking record, receipt & issue log ? Specification No. 2. Requirement ? Size a. Returned shielded electrode store, drying and issuing alone ? Heat treatment“N”,“QT” b. Used flux not recovered for using ? Flange c. Wire and flux shall be subjected to combine testing ? Mgr’s name d. Baking condition of electrode must be followed based on ? Specification, grade,“N”(if applicable) the recommendation by the manufacturer. ? Rating class IV. NDE ? B16 1. Document ? Size: NPS a. NDE personnel certification record .A certification authority C. Hot forming test coupon for not normalized plates need be for NDE Level ? by general Director III. Welding ? Education with graduate certificate 1. Document ? Resume or experience with certificate a. WPS ? Visual examination last year record b. PQR, without revision number, to add with or no backing ? Training record c. WPQ/WOPQ, without revision number ? Examination paper with signing by level ? d. Qualified welder list ? NDE personnel work log e. Welder work log ? Certified NDE personnel list f. Joint identification chart (JIC) b. Demonstration report of various NDE methods except RT g. Welding material purchase order & requisition describe coupon with given defects h. Receiving examination record (with manufacturer’s c. UT instrument calibration record on screen height linearity recommendation) and amplitude control linearity ? Welding qualification test report, d. RT densitometer calibration record ? MTR if needed e. MT yoke lifting power, last year ? Plunger diameter f. PT comparator block test g. NDE equipment calibration log 2. Requirement ?Head hot forming instruction a. Specific examination questions must have those related to ? Impact test instruction the company ? NDE instruction especially UT b. NDE coupon with given defects e. Various examination record or report must be measured c. MT lifting power block actually. d. UT calibration block and calibration f. Manufacturer’s data report e. PT comparator block f. IQI shall be new type if wire type g. Welding record g. Step wedge calibration film h. Receiving examination record (including welding h. IQI calibration material) i. Light meter, pear-shaped tube i. NCR & its register j. RT location map for spot. j. Heads inspection using entire size template. k. Jaeger card l. Color card k. Measure horizontal or vertical of flange face. m. Light intensity Demonstration l. Draw the central line n. Shades of gray standard m. Coded marking shall be noted on COL. o. B letter size VII. Document control V. Calibration 1. QC manual issue record 1. Document 2. Various document issue record a. Certificate or record 3. QC manual revision history or Code Ed & Add review record. b. Equipment control period log c. Calibration label 4. Procedure document list with signature 2. Requirement 5. Requirement a. Certificate or record must have: ? To complete document number and version number ? Standard equipment identification number ? All the documents used for joint review must be of English ? Used standard procedure number or English and Chinese. ? Measured data ? All Document list for signature and date ? Vendor supplied certificates shall be signed by user’s VIII. Demonstration item calibrator 1. Fabrication extend b. Measurement and test equipment must have permanent a. At least one shell section, one head, two nozzles with identification number. flanges c. Calibration label affixed to equipment must have this b. Longitudinal weld of shell and girth welds of shell to equipment identification number and expire. VI. Technology and examination a head and nozzles to flanges shall be finished. One nozzle 1. Document shall be welded finished to the shell or head, another shall be a. PFC tack welded to the shell or head. b. COL c. Fabrication and examination instruction d. Various specific instruction: ? HT instruction ? Hydro test instruction ?Cuting map 2. Requirement 3. Requirement a. Material surface defects shall not be ground without acceptance a. All the areas of shop shall be neat of AI b. All the responsible persons must be in the site b. RT location marking，welder stamp, material transfer marking 4. Welding demonstration c. Subcontracted heads shall be marked with the name of a. Purpose: demonstration of implementation of QC System manufacturer. b. Demonstration procedure IX. Other ? How assigning welder 1. Areas where the Team leader can see are as follows: ? How withdrawing and issuing welding material a. Site field where demonstration item is in ? preparation prior to welding b. Area for ASME Code materials ? Returning electrode remained c. Warehouse for welding materials c. Requirement d. NDE room ? Providing a test plate for welding demonstration e. Calibration room ×. QC System f. Mechanical property laboratory 1. Code g. Heat treatment furnace 2. Contract h. Area for hydro test 3. Application i. Any area 4. QC manual & Procedures 2. Site field for demonstration item 5. QC manual & Procedures issue record a. There shall be information necessary such as drawing, COL, 6. Guide for joint review team examination record, WPS, WPQ/WOPQ, qualified welder list, JIC etc. 7. Schedule for Joint Review b. There shall be measuring tool necessary such as weld gage, 8. NCR & register measuring thickness instrument, measuring temperature instrument, straight scale, steel tape, diameter scale, templates, illuminator. c. An area where demonstration items is rounded shall be shown by a plate with ASME