上汽股份有限公司技术中心企业技术标准-

上汽股份有限公司技术中心企业技术 Enterprise Technical Standard of SAIC Motor Technical Center SMTC SMTC 3 800 001－2010 通用电器零部件测试 Generic Electrical Component Test 2010-××-×× 发布/Issued 2010-××-×× 实施/Implementation 上汽股份有限公司技术中心 技术标准化委员会 Technical Standardization Committee of SAIC Motor Technical Center 发 布 Issue SMTC 3 800 001—2010 I 打印、拷贝即为非受控文件，请核查最新版本 - Printed Copy is Uncontrolled – Check Issue is Current - 目 次 前 言 .......................................................................... IV 通用电器零部件测试标准...................................................................................................................5 1 范围和目的.......................................................................................................................................5 1 Scope and application of purpose ..........................................................................................5 2 总体信息和缩略词...........................................................................................................................5 2 General Information, Abbreviation ..........................................................................................5 2.1 总体信息 ..................................................................................................................................5 2.1 General Information..............................................................................................................5 2.2 缩略词 ......................................................................................................................................5 2.2 Abbreviation ...........................................................................................................................5 3 安装区域...........................................................................................................................................6 3 Installation Area ..........................................................................................................................6 4 文件...................................................................................................................................................6 4 Documents ...................................................................................................................................6 4.1 验证文档 ..................................................................................................................................8 4.1 Documents of Qualification................................................................................................8 4.2 零件的历史 ..............................................................................................................................8 4.2 Part History .............................................................................................................................8 4.3 验证 ..................................................................................................................................8 4.3 Qualification Report .............................................................................................................8 5 样品分级的述...............................................................................................................................8 5 Sample Grade Descriptions .......................................................................................................8 5.1 “A”样品 ..................................................................................................................................8 5.1 “A” Samples ........................................................................................................................8 5.2 “B”样品 ..................................................................................................................................8 5.2 “B” Samples ........................................................................................................................8 5.3 “C”样品 ..................................................................................................................................9 5.3 “C” Samples ........................................................................................................................9 5.4 初始批产样品 ..........................................................................................................................9 5.4 Initial Product Samples.....................................................................................................9 6 环境和电器工作范围.......................................................................................................................9 6 Environmental and Operating Ranges ....................................................................................9 6.1 车辆安装区域的分类代码 ......................................................................................................9 6.1 Vehicle Installation Area Classification Codes..............................................................9 6.2 正常工作范围 ..........................................................................................................................9 6.2 Normal Operating Range..................................................................................................9 6.3 非破坏性的电器工作范围 ....................................................................................................10 6.3 Non-destructive Electrical Range ...................................................................................10 7 电气系统的特殊要求.....................................................................................................................10 7 Particular Requirements of Electrical System.....................................................................10 7.1 输入/输出规范（包括静态-动态的电器工作特性） ..........................................................10 7.1 Specification of Input/Output (Including Static-Dynamic Electrical Operating Characteristics) ..........................................................................................................................10 7.2 电气零部件的规范性文档 ....................................................................................................10 7.2 Electrical Component Specification Documents ........................................................10 7.3 电气零部件的标签 ................................................................................................................10 7.3 Marking of Electronic Components................................................................................10 7.4 工作范围和电器故障状态 ....................................................................................................11 SMTC 3 800 001—2010 II 打印、拷贝即为非受控文件，请核查最新版本 - Printed Copy is Uncontrolled – Check Issue is Current - 7.4 Electrical Operating Range and Electrical Fault Conditions ...................................11 7.5 静态电流 ................................................................................................................................16 7.5 Quiescent Current...............................................................................................................16 8 操作特性和额定值的要求.............................................................................................................17 8 Requirements for Operating Characteristics and Rated Values.....................................17 8.1 温度范围 ................................................................................................................................17 8.1 Temperature Range ............................................................................................................17 9 环境测试.........................................................................................................................................17 9.Environments Test ......................................................................................................................17 9.1 总体信息 ................................................................................................................................17 9.1 General Information............................................................................................................17 9.2 化学耐受性 ............................................................................................................................18 9.2 Chemical Resistance ..........................................................................................................18 9.3 气候测试 ................................................................................................................................21 9.3 Climatic Tests .......................................................................................................................21 9.4 机械试验 .................................................................................................................................32 9.4 Mechanical Tests ..............................................................................................................32 10 电子电器零件的使用寿命试验...................................................................................................40 10 Service Life endurance Test --- Electrical and electronic Components .....................40 11 变更...............................................................................................................................................40 11.Changes.......................................................................................................................................40 附录：默认的测试项目次序及测试样件数量...............................................................................401 Appendix: Default order of tests and number of test sample ........................................................41 SMTC 3 800 001—2010 III 打印、拷贝即为非受控文件，请核查最新版本 - Printed Copy is Uncontrolled – Check Issue is Current - 更改纪录 / Revision History: 版本 Version 日期 Date 作者 Author 说明 Remarks V1.0 2010-03-15 Wang Wenjian 基于 MGR ES:62.21.001(25,Mar.2005),修订如下： Based on MGR ES:62.21.001(25,Mar.2005), revision as follows: 1) 调整目录结构：原先第 8章“样品分级的表述“调整至 第 5章。 1) Modified the chapter “Sample grade description” from chapter 8 to chapter 5. 2) “7.4.3节 12V车系系统的不正常电压”, 根据 62.21.627 标准，明确试验方法 2) specify the test method in “chapter 7.4.3 Abnormal Voltages on the Vehicle 12V Electrical System “in accordance with Standard 62.21.627. 3) 增加”7.4.11.3节过电压保护试验” 3) add “chapter 7.4.11.3 Overvoltage protection” 4) 修订“9.3.5 节温度变化测试”温度变化曲线图 4) revise “Temperature change test profile” in the chapter “9.3.5 Change of Temperature Test. 5) 修订第 10章“电子电器零件的使用寿命试验”，明确寿 命试验时间 5） revise “chapter 10 service life test”, specify the durance time in the life test. 6) 修订“附录：默认的测试项目次序及测试样件数量”， 增加 7.4节试验项目“Electrical Operating Range and Electrical Fault Conditions”. 6） revise the “Appendix: Default order of tests and number of test sample”, add test item “Electrical Operating Range and Electrical Fault Conditions”. SMTC 3 800 001—2010 IV 打印、拷贝即为非受控文件，请核查最新版本 - Printed Copy is Uncontrolled – Check Issue is Current - 前 言 为规范 SMTC技术标准的编写内容和格式， 特制定此标准。本标准本身是一个实例，起草标 准时可直接作为使用。 当中英文产生疑义时，以中文为准。 本标准电子电器分标委提出。 本标准由 SMTC技术标准化委员会批准。 本标准由标准化工作组归口管理。 本标准起草部门：电子电器部。 本标准主要起草人： 本标准于 2010 年××月××日首次批准发 布，2010年××月××日实施。 Foreword This standard is established for the premise to specify the editing content and format of SMTC technical standard. And this standard is an example that can be used directly as a template. This standard in Chinese and English have a doubt, the Chinese version should be criterion. This standard was proposed by Electrical and Electronic sub-committee. This standard was approved by the SMTC Technical Standardization Committee. This standard was specification management by Standardization working team. The drafting departments of this standard are: Electrical and Electronic Dept. The main drafters of this standard are: ****. This standard was first published on ×× (mm) ×× (dd), 2010 and implemented on ×× (mm) ×× (dd), 2010 SMTC 3 800 001—2010 5 打印、拷贝即为非受控文件，请核查最新版本 - Printed Copy is Uncontrolled – Check Issue is Current - 通用电器零部件测试标准 General Electrical/Electronic Component Test standard 1 范围和目的 本标准适用于所有的汽车电器/电子装置、总 成、组件及零件，并包括沿用件和售后件。针对 每一个安装区域，它规定了所有验证试验的操作 特性、负载的曲线图及测试条件。此标准还是零 件 PDS（产品#规范#）、质量规范和试验规范 的基础。在获得任何工程签署前，供应商必须提 交一份符合所有验证或有偏差许可的最终验证 报告。任何与本标准的偏差，都必须完全地得到 上海汽车乘用车公司技术中心（以下简称：SMTC） 的批准。 1 Scope and application of purpose This standard applies to all electrical and electronic devices, assemblies, modules and components including carryover parts and aftermarket components. It specifies, for all of the qualification tests required, in each of the installation areas, the operating characteristics, load profiles and test conditions. This standard is the basis for the component PDS (Product Design Specification), Quality Specification and Test Specification. The supplier must submit a final Qualification Report showing full compliance, or any authorised deviations, before any Engineering Sign-Off is agreed. Any deviations from this standard must be fully authorised by the SMTC Electrical Engineering Department. 2 总体信息和缩略词 2 General Information, Abbreviation 2.1 总体信息 此标准可能出现的变动不影响已批产的零 部件，除非它们后来作为其他应用的沿用件被发 布。此标准的最新版本应该用于所有电器/电子 零部件的验证，并包括现有改进的电器/电子零 部件。试验结果，连同试验的文档和被测件一并 提交给 SMTC电子电器工程部门。 另外，供应商应该保存试验报告 10 年（从试验 报告发布之日起），同样对于已经做过试验（包 括初始的样品检测和与批量产品等同的检测）的 被测件也应该保存同样长的时间。所有的文档都 应该确保对试验样品的可追溯性。 SMTC的相关工程师将提供零件的分类代码。 供应商有责任获得本标准中所涉及到的所有标 准。 2.1 General Information Current production parts are not affected by a possible change in this standard unless they are subsequently issued as carryover parts for another application. The latest issue of this standard shall be used for validation of all electrical/electronic components including updates to existing electrical /electronic components. The results, along with documentation of the tests carried out and the parts tested, are to be supplied to the SMTC Electrical Engineering Department. Additionally, test results are to be retained for a period of 10 years (from the date of their issue) by the supplier. Those parts on which tests have been carried out (including initial sample inspections and also those performed in parallel with volume production) are also to be retained by the supplier for the same period. All documentation shall ensure traceability of test samples.The relevant SMTC component engineer will supply the component classification code. It is the supplier’s responsibility to obtain all standards referenced within this document. 2.2 缩略词 本标准中的缩略词详见表 1。 不论被测件的试验次序如何，它都应该通过 任意的单一测试项目。如果有失效记录，须咨询 上汽技术中心工程部门的相关工程师。 使用的仪器应有有效标定标识，该标定应忠于国 2.2 Abbreviation Abbreviations used in this standard are given in Table 1 below. The test samples shall pass every single one of the tests, regardless of the order in which they are performed. If a failure is recorded, consult the appropriate SMTC component SMTC 3 800 001—2010 6 打印、拷贝即为非受控文件，请核查最新版本 - Printed Copy is Uncontrolled – Check Issue is Current - 家标准。 除非有特殊申明，仪器的误差限于如下所 示： 电压： ±1.5% 电流： ±1.0% 电阻： ±2.0% 温度（稳态）： ±2.0℃ 温度（波动）： ±5.0℃ 时间： ±2.0% 相对湿度： ±5.0%RH engineer. Instrumentation shall carry a valid indication of calibration and that calibration shall be traceable to national standards. Unless otherwise stated, the accuracy of instruments is to be within the following: Voltage ±1.5% Current ±1.0% Resistance ±2.0% Temperature(Steady State) ±2.0℃ Temperature(When ramping) ±5.0℃ Time ±2.0% Relative Humidity ±5.0%RH 3 安装区域 不同安装区域的零件，有不同的试验要求。 零件图纸上应该包括安装区域的分类代码。 如： B1 这里B表示是发动机舱零件安装区域的分类 代码；1表示是安装在车身上的。 安装区域的分类代码列表详见表2。 由于不同安装区域的环境参数是不同的，所 以当零件的安装区域发生重大变化时，至少一些 试验项目是要重做的。 3 Installation Area An entry shall be made on the SMTC drawing in the space allocated for the reference standards. The drawing entry shall include the installation area classification code (referred to in Section 5.1 below and Table 2) as shown. Example: B1 Where (B) refers to the installation area classification code for the engine compartment and (1) refers to the fact that the component is attached to the body. The full list is given in Table 2. Any significant changes to the installation area of a component will entail repetition of at least some of the tests because the environmental parameters will be different. 4 文件 开发所需的全部相关文件（例如：对于电子 零部件，6.2节所述的相关文件）要准备完备。 这些将被作为一整套文件进行归档，并利用图号 可以进行督阅。 对于纯电器零部件，如灯、电动机，图纸就 足够了，但是图纸必须包含全部需要的信息，例 如：关键特性和SMTC标准应用的清单 4 Documents All relevant documents (e.g. Section 6.2 for electronic components), required for development shall be prepared in their entirety. These shall be archived as a set of documents and monitored by a drawing number(s). For purely electrical components, such as lamps and motors, the drawing will suffice but this must contain all necessary information such as critical characteristics and a list of SMTC standards that are applicable. SMTC 3 800 001—2010 7 打印、拷贝即为非受控文件，请核查最新版本 - Printed Copy is Uncontrolled – Check Issue is Current - A Vehicle interior Passenger compartment B Engine Compartment C Vehicle Exterior Body A1 A2 A3 A4 A4a A4 b B1 B2 B3 B4 B5 C1 C2 C3 C4 C5 C6 C7 C8 W ith ou t p ar tic ul ar re qu ire m en t D ire ct S ol ar R ad ia tio n W ith E xp os ur e t o H ea t Ra di at io n (e .g . h ea te r) Pa ss en ge r C om pa rtm en t D oo r A tta ch ed to p as se ng er C om pa rtm en t s id e A tta ch ed to d oo r c av ity si de A tta ch ed to b od y A tta ch ed to in ta ke M an ifo ld O n / i n th e En gi ne O n / i n th e Tr an sm is si on /R et ar de r O n / i n th e R ad ia to r O n th e Bo dy U nd er b od y / w he el h ou se s U ns pr un g M as se s ( w he el / A xl e) O th er in st al la tio n A re as En gi ne C om pa rtm en t Bo nn et B oo t L id Ta il G at e Be tw ee n A an d C p ill ar ’s Normal operating Temp Range °C (Tu to To) -40 to +80 -40 to + 105 -40 to +90 -40 to +80 -40 to +80 -40 to +80 -40 to + 105 -40 to + 105 -40 to + 140 -40 to + 140 -40 to+ 120 -40 to +80 -40 to +80 -40 to +80 -40 to +80 -40 to + 120 -40 to +80 -40 to +80 -40 to +80 9.2 Chemical resistance The chemicals to be used shall be established in accordance with those listed, and shall be documented in the component PDS. Other tests in this section include burning behaviour, mould growth, UV-light resistance and ozone resistance. 9.3.1 Stepped temperature 1 cycle 9.3.2 Hot ‘engine off’ + 120 + 120 + 150 + 150 9.3.3 Respray oven stoving temperature +130 for 0.25 hours and +110 for 1 hour + 13 0 fo r 0 .2 5 h o u rs +130 for 0.25 hours and +110 for 1 hour 9.3.4 Dewing For components containing printed circuit boards only 9.3.5 Change of temperature 35 cycles over normal operating temperature range 9.3.6.1 Thermal shock in air 100 cycles 9.3.6.2 Thermal shock with splash water 100 cycles 100 cycles 9.3.7 Damp heat, steady state 21 days 9.3.8 Damp heat cyclic 9 cycles 6 cycles 9.3.9.1 Protection against foreign bodies (dust) IP5KX IP6KX 9.3.9.2 Spraying water