S300_S600_Catalog

September 2004 www.DanaherMotion.com SERVOSTAR® S300 & S600SERVOSTAR® S300 & S600 Advanced, High Performance Servo Drives The advanced Kollmorgen SERVOSTAR® S300 & S600 high performance servo drive series offers a broad power range for support of the extensive selection of Kollmorgen servomotors. 540Tel2 Kollmorgen Web site: :633 • 3400 www.DanaherMotion.com S300 & S600 Servo DrivesIntroduction to Danaher Motion DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.It is the responsibility of the product user to determine the suitability of this product for a specific application. ©2004 Danaher Motion. New Name, Established Brands Danaher Motion’s wide range of motion control systems and components offer customers an unprecedented choice in selecting the right solution to match their particular application requirements. Our product innovations have been improving the efficiency and productivity of complex manufacturing operations for over 60 years through trusted brand names such as Dover, Kollmorgen, Pacific Scientific, Portescap and Thomson in industries as diverse as semiconductor, aerospace and defense, mobile-off-highway, packaging, medical and robotics. In addition, Danaher Motion, through Motion Engineering (MEI), offers powerful integrated motion control solutions with its industry- leading, multi-axis motion platforms and SynqNet“ communications network for ultra-reliable machine performance. From software and controller, through the communications network to drives and I/O devices, to mechanical and electro-mechanical products, Danaher Motion differentiates itself in the marketplace by designing standard and custom solutions to satisfy the most demanding application requirements. Our growing family of leading motion control products and application expertise tells only half the story. With a worldwide service and support infrastructure, our field service engineers and support teams are available to assist whenever they are needed. It is part of Danaher Corporation’s unrelenting focus on its customer. That’s why more and more design engineers are turning to Danaher Motion to meet their motion control requirements. Danaher Motion Values Application Expertise Broad & Innovative Motion Control Products and Systems Customer Focus Customizable Products and Services Motion Control Pioneers with Global Staying Power Operational Excellence 540Tel 3Web site: :633 • 3400 www.DanaherMotion.com KollmorgenS300 & S600 Servo Drives Introduction to Danaher Motion DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.It is the responsibility of the product user to determine the suitability of this product for a specific application. ©2004 Danaher Motion. Continuous Improvement – It’s the Danaher Way At Danaher, we are passionate about continually improving our operations to bring increasing value to our customers. The Danaher Business System (DBS) helps us improve the efficiency of our manufacturing and product development processes. DBS is a team-based approach based on the principles of Kaizen that lets us continuously and aggressively eliminate waste in every aspect of our business operations. The DBS focuses our entire organization on achieving breakthrough results that create competitive advantage in quality, delivery and performance – advantages that we pass on to you, our customer. Whatever your motion control requirements may be, Danaher Motion has a solution that is right for you. Our unsurpassed product selection and service means faster time to market, higher reliability and increased productivity. Let the experts at Danaher Motion put a world of motion control solutions at your fingertips. Your World in Motion. Control It. 540Tel4 Kollmorgen Web site: :633 • 3400 www.DanaherMotion.com S300 & S600 Servo DrivesSERVOSTAR® S300 & S600 Introduction DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.It is the responsibility of the product user to determine the suitability of this product for a specific application. ©2004 Danaher Motion. S300 & S600 servo drives offer compact size and advanced performance features: The advanced Kollmorgen SERVOSTAR® S300 and S600 high performance servo drive series offers a broad power range for support of the extensive selection of Kollmorgen motors. With full support for all standard feedback device types in a single drive you get unprecedented flexibility to match your application needs.The most advanced servo drive features coupled with option cards that support leading fieldbuses, single axis controller capability and I/O expansion offer you the solution you need now and in the future. • 115-480 VAC models • 1.5-70 amp current ratings • Support for standard rotary, conventional and CARTRIDGE DDR (Direct Drive Rotary) and DDL (Direct Drive Linear) motors • Option card support for I/O expansion, single axis control, PROFIBUS, DEVICENET and SERCOS • Built-in CANopen support • 3 character display • CE filters (up to 20 amp models) Compact Size • Small footprint saves space • Self-contained CE filters (to 20 amps) • Full rated temperature cooling standard (no need for additional fans) • Full size terminal blocks eliminate the need for terminal block adaptors or breakout strips Broad Range • 1.5, 3, 6, 10, 14, 20, 40 and 70 amp models • 115/240 and 208/480 VAC input voltage models • Standard support for resolver, sine encoder, and incremental encoder (S300 only) Advanced Features • State Vector Modulation provides maximum power efficiency • 4/16kHZ update rate for velocity control algorithms • Bode plots for advanced machine analysis • DQ current control for maximum torque production • Very-high voltage surge protection (>5000V) • Velocity observer for rapid response • Acceleration and velocity feed forward • Full 28-bit velocity/position loop Easy Connectivity • RS232 Communications standard • Unique multi-drop configuration allows communication to multiple drives with one connection • CANopen communications standard • Built-in encoder equivalent output eliminates the need for an additional position feedback device • Factory or field installable option cards can add additional I/O, DEVICENET, PROFIBUS or SERCOS communication and even provide full single axis control capability • Analog +/- 10VDC, pulse/direction, master encoder and serial port I/O command options • Windows™-based graphical user interface with step by step startup wizard 540Tel 5Web site: :633 • 3400 www.DanaherMotion.com KollmorgenS300 & S600 Servo Drives Complimentary Motor Products DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.It is the responsibility of the product user to determine the suitability of this product for a specific application. ©2004 Danaher Motion. AKM Series Servomotors • Models from 0.16 to 53 N-m Continuous torque • Speeds up to 8000 RPM • 120, 240, 400 and 480 VAC ratings • North American, European and Japanese mountings • Incremental Encoder and Resolver feedback options • Very smooth operation, low cogging • Conservative thermal ratings Kollmorgen GOLDLINE® DDR (Direct Drive Rotary) Motors • Models from 3.9 to 339 N-m Continuous torque • Speeds up to 8000 RPM • 120, 240, 400 and 480 VAC ratings • Housed and frameless versions available • Sine Encoder and Resolver feedback options • Zero maintenance design • Eliminates expensive mechanical gear boxes or belt systems • Flat, compact design is extremely quiet Kollmorgen PLATINUM® DDL (Direct Drive Linear) Motors • Models from 21 to 12023 N Continuous force • Ironcore models for high force density • Ironless models for Zero cogging, ultra-smooth motion • Peak accelerations easily above 10g’s • High position accuracy and resolution • Zero contact, zero maintenance, brushless design • FM approved versions for hazardous environments • Many available options Kollmorgen CARTRIDGE DDR™ (Direct Drive Rotary) Motors • Two frame sizes, 9 inch and 13 inch • Three stack lengths in each frame size • Continuous torque from 50 to 504 N-m • Peak torque from 120 to 1016 N-m • Absolute position sine encoder with maximum resolution of 2,097,152 counts per revolution • UL and CE agency certifications are standard • High energy permanent magnet brushless DC configuration, utilizing a proprietary electromagnetic design, gives CARTRIDGE DDR™ motors more torque per volume than conventional DDR technology. 540Tel6 Kollmorgen Web site: :633 • 3400 www.DanaherMotion.com S300 & S600 Servo DrivesS300 & S600 Drives Specifications DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.It is the responsibility of the product user to determine the suitability of this product for a specific application. ©2004 Danaher Motion. Servo Control • Easy to tune digital servo loops with automatic current and velocity tuning • Advanced sinewave commutation technology provides smooth, precise low-speed control and high speed performance • Velocity loop bandwidths to 400 Hz • DQ Current control increases high speed peak torque performance for faster cycle rates • Space Vector Modulation reduces normal power stage switching losses • Command modes: Torque, Velocity, Position, Electronic Gearing Pulse Following, and Motion Tasking Easy Connectivity • PROFIBUS-DP communication option card • DeviceNet communication option card • SERCOS communication option card • CANopen communication standard on every base servo drive • Built in encoder equivalent output can eliminate the need for an additional position feedback device • RS232 communication with multi-drop configuration allows for a PC or PLC to communicate to multiple drives via single connection • Analog ±10 VDC, pulse/direction, master encoder, serial port, and I/O command options Robust Design • ESD rugged circuit design and fully metallic compact enclosure for space-saving, modern appearance - minimizing electrical noise emission & susceptibility • Full fault protection against short circuit, overvoltage, undervoltage, heatsink and motor overtemperature, overspeed, overcurrent, feedback loss, output phase to phase short, and ground short circuit • UL , cUL listed, and CE • Built-in line filter for CE (models up to 20 amp) • Flash memory • Operation range - Ambient 0 to 45°C (derated above ambient up to 55°C) - Storage -25°C to 55°C • Humidity (non-condensing) max 85% Power Inputs • S300 3 amp units 115/230V, 1 phase or 3 phase, 50 or 60 Hz • S300 6 & 10 amp units 208-230V, 1 phase or 3 phase, 50 or 60 Hz • S300 1,3 & 6 amp units 208-480V, 3 phase, 50 or 60 Hz • S600 3,6,10,14,20,40 and 70 amp units 208-480V, 3 phase, 50 or 60 Hz • Built-in line filter for CE requirements (models up to 20 amps) • 24 Vdc @ 1 amp (3 amps with brake) for logic power Electrical Characteristics • Closed loop velocity bandwidth up to 400 Hz • Motor current ripple frequency 16 kHz • Switching frequency 8 kHz • Long term speed regulation (0.01%) • Position loop update rate 250 µs (4 kHz) • Velocity loop update rate 62.5 µs (16 kHz) • Commutation update rate 62.5 µs (16 kHz) • SVM current loop update rate 62.5 µs (16 kHz) Velocity Loop Compensation • PI Plus controller (PDFF Format) or PI Controller • Field tunable and digital repeatability • Automatic velocity loop tuning available Position Loop Compensation • Proportional loop with Feed Forward 540Tel 7Web site: :633 • 3400 www.DanaherMotion.com KollmorgenS300 & S600 Servo Drives S300 & S600 Drives Specifications DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.It is the responsibility of the product user to determine the suitability of this product for a specific application. ©2004 Danaher Motion. Windows Start-up Environment • Graphical environment simplifies set up • PC “Oscilloscope” for measuring real-time motion performance • On-board Dynamic Signal Analyzer (DSA) generates Bode plots to improve servo tuning. Configurable I/O • 2 configurable analog inputs: +/-10 V, 12 and 14 bit resolution • 2 configurable analog outputs +/-10 V, 10 bit resolution (S600 only) • 4 configurable digital inputs, 24 Vdc, PLC compatible • 2 configurable digital outputs, 24 Vdc (open collector) • Remote enable input, 24 Vdc, PLC compatible • Drive Status Relay (BTB/RTO) contact, 24 Vdc, .5 amps I/O Option Card (Field installable) • 14 predefined digital inputs, 24 Vdc, PLC compatible • 8 predefined digital outputs, 24 Vdc, PLC compatible • Simple plug in to top face of drive Motor Brake Control • 24 Vdc optional holding brake can be controlled directly by the servo drive Regenerative Power Sharing • Patented circuitry allows the DC bus from two or more drives to be connected together allowing regen power to be shared among multiple drives internally or externally using resistors Optional Built-in Safety Relay (AS-option) • Switches off the power stage to ensure personnel safety and prevents an unintended restart of the drive, even in fault condition • Allows DC bus to remain on during power stage shut down Position Feedback (Encoder Equivalent Output) • Configurable encoder equivalent (ROD): A quad B with marker (zero) pulse, RS485 driver • Configurable SSI (serial synchronous interface); max clock frequency is 1.5 mHz, RS485 driver • Programmable resolution Motion Capabilities The S300 & S600 can be configured to perform motion control that normally requires a fully programmable drive with a motion language. With the S300 and S600 there is no programming language to learn; the user only “fills in the blanks” to create common motion tasks • Fully graphical programming environment • Make decisions in real time • Set and change parameters in real time • Up to 256 total motion tasks (180 in ROM and 76 in RAM) • More than 16 types of homing available • Speed profile/registration control • Adjustable S-curve acceleration • Absolute and relative (index) moves • Adjustable following-error window • Adjustable window for the “In Position” signal • Ability to link motion tasks (sequencing) Linked motion tasks are started: • Immediately upon reaching a targeted position • From a digital input upon reaching the targeted position • At preset time delay after the targeted position is reached Gearing or Master/Slave Input • Pulse command: pulse/direction or quadrature encoder format • RS485 receivers • Up to 16 slave servo drives can be connected • Input ratio is configurable Ve lo ci ty Position Ve lo ci ty Time Ve lo ci ty Time INCREMENTAL MOVE Motion Examples Application Examples ABSOLUTE MOVE ELECTRONIC GEARING 5:1 (MASTER/SLAVE) BLENDED MOVE Ve lo ci ty Time • Material handling • Bottle making • Packaging • Soft positioning • Robot • Conveyor belt controlling • Printing • Electronics • Web converting • Cut to length • Fast positioning • Special cleaning process • Part selection • Glass processing • Wirepuller • Textile industry 540Tel8 Kollmorgen Web site: :633 • 3400 www.DanaherMotion.com S300 & S600 Servo DrivesS300 & S600 Drive Ratings DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.It is the responsibility of the product user to determine the suitability of this product for a specific application. ©2004 Danaher Motion. Model S30361 S30661 S31061 S30101 S30301 S30601 Output Continuous Current Per Phase 3 6 10 1.5 3 6 (RMS/phase) Output Peak Current 9 15 20 4.5 7.5 12 Per Phase (2 sec) (3 sec) (5 sec) (2 sec) (3 sec) (5 sec) Rated Input Power (KVA) @ 120 VAC .5 N/A N/A N/A N/A N/A Rated Input Power (KVA) @ 240 VAC 1 2 3.5 .5 1 1.7 Rated Input Power (KVA) @ 480 VAC N/A N/A N/A 1 2 3.5 Internal Power Dissipation Watts 35 60 90 40 60 90 AC Input Line Voltage 115-230 VAC 208-230 VAC 208-230 VAC 208-480 VAC 208-480 VAC 208-480 VAC 1 or 3 phase 1 or 3 phase 3 phase 3 phase 3 phase 3 phase Continuous Regen Power Internal Watts 20 50 50 20 50 50 External Watts 250 250 250...750 400...1500 400...1500 400...1500 S300 Drive Ratings Model S603 S606 S610 S610-30 S614 S620 S640 S670 Output Continuous Current Per Phase 3 6 10 10 14 20 40 70 (RMS/phase) Output Peak Current 6 12 20 30 28 40 80 140 Per Phase (5 sec) Rated Input Power 2.3 4.6 8.1 16.6 11.6 16.6 30 50 (KVA) @ 480 VAC Internal Power 40 60 90 90 160 200 400 700 Dissipation Watts AC Input Line Voltage 208-480 208-480 208-480 208-480 208-480 208-480 208-480 208-480 (3 phase) VAC VAC VAC VAC VAC VAC VAC VAC Continuous Regen Power Internal Watts 80 200 200 200 200 200 N/A N/A External Watts 500 1500 1500 1500 1500 1500 6000 6000 S600 Drive Ratings 540Tel 9Web site: :633 • 3400 www.DanaherMotion.com KollmorgenS300 & S600 Servo Drives S300 & S600 Drive Outline/Dimensions DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.It is the responsibility of the product user to determine the suitability of this product for a specific application. ©2004 Danaher Motion. S300 Size Dim “A” Dim “B” Dim "C" Dim “D” Mode