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KING AIR
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HydraulicHose
3 Way-2 Position
OverloadProtector Air Solenoid
Pneumatic Type) ,/
--'-'=/' / Air Regulator
// / - - - - -~ - - - -~-- - - ", :2: Air Supply
~
Application li! ffl :
. The King Air overload protector is equipped with a press to keep the pressure
, KING AIR e~ ;iflBRm ;l33~jU:H"~~i*~~i*!l.H!JJS ;iflBRl= , fo,j;~ij
of the hydraulic cylinder inside the slider From overloading . ;iflBR;~ t*PJg~ ;I33J!! ffiI~I~ 1.J 0
" The over load protector can quickly compensate to maintain the normal · .~••1.J~~~,~0~~M~.1.J ,0~m~BRITm~••
working pressure when the pressu re is not enough . 1.J o
." As soon as the pressure is overload ed the press ure is quickly released to
~ .~••1.J~~m~~~rn~~.~ 0.~~m~~~~1.J ,0protect the press , molds, etc.
i*~~I5R+~mWt!iU~,~@m~iliJ 0
Description
~ The King Air overload protector is compos ed of the booster driven by air, ~W3 :
highly sensitive ove rload reliel valve. and the sensitivity switch.
, KING AIR e~ ;ifll5Rm ;l33~m ~~i*~~H , ~S3 (1) ~~~th ;133
" The hydraulic booster, driven by clean air, is used to maintain the required
hydraulic pressure during operation.
. i'i!l J3D~ (2) ~f~ ~ m ~~;I33 ~ ~ 1.J ;~mlJ'il (3) ~~~ ~~ ~=
, The air-driven hydraulic booster has two kinds of pressure ration to oHer g~BJ5JHMI5X: 0
the diHerent working pressure. ' ~~ ~~~~.~~~0~.~. 1.J. , ~~•..~m ~~
• There are two methods, the penumatic type and the spring type, for adjusting Ii'F ~1.J . ~= fii1!l~ t~D]i~ ijHi 0
the overload pressure of the over load protector .
, ~ *~ ®:m~~; I33 IM~1.J ;~m lliJ~JM1.J~£ : E
~ ~ 20
o, -""
Ql ~ 15
~3:l
..c +-I 100
u =
3 ffl
30
0 12 3 45 6
Air Pre s sur e ( k glcm' ) ~ ",, ~ 1J
LA·257
l S -257
01 2345 6
Air P re ssur e(kg/cm 2 ):'l" lffi~1J
~ 450~lES:!Sl~~
4--+-H
Ql R
ci: l!(g 22Sr+-t--H-f--J,LH-f--HH
w t!!) ~t~~tatES.gl ~ 1 5 0 ~
f- ilID: 75H-+ -H-f-+-H -t--H '-I
li'J
o 0.5 1.0 1.5
Discharge Volume(lImin);IBD:t:±J
~ ('0<- 12S I\-t+ H +-t-H + +--J-I
V> E
~ ~ 1ooHl:+-H-+-+-f-t-+--H-I
n, -""
Ql Ii 75H---h:H -+-Hf-t-t--H-i
~ 3:l . s=E~s=Es: +i 50
u = is ffl 25H--+--H-f--P'-H-t--H'-I
LA·S07
LS·507 LA· 507
~ 450 H++=I=++P++=~
aJ ~ 3 7 S 1tE~tatES~ ~ 30 0 ~
~ R H--+--H-++-H-t--H'-I
a: I!LH -t--H-I
Qi W
0> ~ 1501-I-t--H4 +-H -t--H'-I
g' 1Ol
f- ill 751-1--lLH++-H-t--H-I
~
~ NE' 25 0~+tJ:+tti+~ ~
V> u
~ :F 2o°trt-+--H-+-+-H -t-'H '-I
:g, Ii 1501-\l--t-H-+-+-H-+--H'-I
~ ~ ,ool-l->i-H -+-+-H -t-f'-I'-I
u <:>is ffl 50H--t-H+-+-H-t-f'-I'-I
0, 2345 6
Air P( e ssure (kglc m 2 )~lill l~1J
o 0.2 0 .4 0 .6 0_8 1.0 1.2
Discharge Volume(l/min);flID:t t±HTI
5
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??? 15989420901
KING AIR
..
Confrom to the q ua li ti ons of t h e [1!1 , Flow Rate of Overload Cylinder [ Q J :
press when Using a overload
. O=AxV V=N JSH-H2/ 87.5
F: Press Rated Capacity(ton)
Example of Calculat ion :
P: Overload Trigger Pressure ( kgll cm2 )
Conditions: Press capaci ty : 130 ton
N H: Press rated capacity generation point above
~...... Stroke per minute ( N) : 50 spm
bottom of the slroke(distance)(mm)
Stroke length (S ) : 200mm
S: Stroke Length (mm)
Rated capacity generation point
N: Press stroke per minute (SPM)
Above bottom of the stroke ( H ) : 5mm
A: Overload Cylinder Area (cm2)
Overload cylinder dia ( A) : 230mm
V: Press ram decending speed at rated .
Press capacity generation point .(cm/sec) . Overload Tri gge r Pressure l P J :
P =~ = 130000kgfx1.1 '" 345 k f/cm2 Overload Tr igger Capacity [C J A 23'x .4cm" g
. C= F x l .0- l .2
P= ( Pa ) x70=4 .93 kgf/cm2x70 *345kgf/cm2 Usually 1.1(10% up) is recommen ded
* Overload Trigger Pressure: 345kgflcm2
Overload Trigger Pressure [ P J : * Air Pressure : 4.93kgf/cm 2
p Overload Trigger Capacily ( kgf ) =~ ( A )
overload Cylinder Area ( cm') A , Ov erload Flow Rate Che ck :
P= Air Pressure (Pa)x70...... ( B ) VO'50J200x5. 52/87.5O'1 7.8 ern/sec
P should be calculated by above equations OO'232x if /4x 17.8O'7395 cm3/sec
( A ) and ( B) . * The flow rate of the overload cylinde r should be
,- Air pressure should be as higher as possible . less than of the overload protector.
" Overload trigger pressure (P) should be * Then, The Model No. to be selected is Series
selected as higher as possible . LA or LS.
(example:350kg/cm2)
It is benefilial to standardize pressure of all the
presses .
- ' ~fflm • • ~~R~~~.ffig~~~ffl.~2&* o [1!I ,mft.~~~llS~~~~ [ Q J
F: ;[j1BRIi§/J : ; [j1BKIi§~ ~::l:2m:;I;::;[j1~ ~/J (M:ffij;q:JBKIi§n ) (ton) , O=AXV ' V=N JSH-H2/875
P: MllEl i'i ~~iE~n : @" lEli'i~~i!i~ ft~ lfjJf'Ff!J2~n (kgflem2) '~t~~I9U :
H: li§ n~ ::l: fi]~ : lit"F9t~&~ireli§~~::l: ~ ;I;:: ;q:JI!!~/J2~1J:l' (mm) , ~~iE!iJl:f~ : ;q:JBRillin : 130 ton
S: 1'Jf¥m:ll'! : ;~!~-I'J{~iitJJ ~§~ (mm) ta53'~if.i f~~Q ( N 1 :50 spm
N: l'JfnQ : -53'liP3 ;~!*8~1 'Jf¥~ iQ (SPM) m~t