模具专业术语

模具专业术语 Combine a traditional 4 cavity edge gate and a 模具专业术语 4 cavities reverse gate mould which help to double All in English& Imperial Unit.全部使用英文和英制the moulding capacity and reduce production cost. 单位 将一个四模腔大水口模具与一个四模腔倒转大 Are part dimensions to print plus shrink?请检水口模具结合成为一套可于同一大小的注塑机，生产量 查内模尺寸有否乘缩水? 可增加一倍的层板模具，并且可降低成本。 All wires protected from shaRP corners?凡有电 Can be seperated into two individual moulds for 线通过的角位要改为R角，是否完成? moulding in two different mould shops. All replaceable components must be standard 此模具最大的特式是，可将模具分开变成两套，在 components.所有替换的元件必须是标准件。 不同地方生产，增加生产的灵活性。 Add shot counter?是否加啤塑总计器? Consists of all standard mould components which A complicated mould with thorough design facilitates mould maintenance. consideration to overcome the numerous design 由于全套模具均利用模具标准零件制成，在维修及 contraints. 换零件上比较方便。 一个复杂的模具，经过周详考虑，成功地克服 Die draw called out出模方向的标示 了各种设计上的限制。 Dimension all the opening , travel & clearance All moving components should use hardened 标出前、后模距离，滑动部件滑动距离和塑件脱离的位 steel : all slides should be installed with hardend 置 or lubricated alloy wear plates and gibs, and with DME egr. Water fittings recessed and marked?positive slide retainer. 是否使用DME运水接头及编号? 所有移动的零件应使用硬钢料，行位必须用硬垫板 Delivery right side up , or in two halves?开 和硬线条，而且必须有限位及定位锁。 箱后是否容易吊出模具及是否分开前/后模运输? BOM including water fittings,ejectors&custom Eyebolt size and balance in 2 sides吊模孔尺寸， 顶针和自制的components.BOM的内容应包含运水接头,平衡，4边都要有 零件. Ejection stroke & slide, lifter travel BeCu for lifters if w/o water circuits。若没dimensioned出行程、行位、斜顶行程的标注。 有运水回路，斜顶为铍铜。 Ejection study if lifter adopted若有斜顶，做 Corresponding components mirrored at 出分析。 core&cavity对应的部件在前、后模平面视图中镜像 Ejection extended at the most顶出到极限位置 Check polish for line of draw finish?有否省光 Ejector guide pins installation .顶针导柱的安 就出模? 装。 Core pull slot mechanism installed and O.K. Eyebolts for inserts more than 50lbs.重量大于 Crane capacity and loading clearance.模具须用50lbs的镶件必须要有吊模孔。 多大吊机才可搬动。 Edge gate or sprue gate requiring secondary Conduct moldflow &mold waRP analysis.经流道及operation acceptable.边缘型或直入型水口都可以接 变形电脑模拟分析。 受。 Component and/or 3D mould design drawing.散件 4 point in HRC different to lifters contacting 图或3D模具图 or cavity steel.斜顶和与其接触的内模或镶件在硬度 Cooling less important when dimensions are not 上 important.若尺寸不重要，适量冷却也可。 有4度的差别(HRC)。水口及水口顶针的4倍放大视 图，按实际尺寸标注。 Mold safety straps installed and painted red? 4X size section , dimensioned to reflect the 是否已安装安全带及喷上正确颜色在模坯上? actual size. Mould flow and simulation should be carried out General ,safety and handling 常规、安全和搬运for the best gate location, filling analysis, 要求 pressure distribution and heat distribution. Guided ejection recommended for mould above 100 适宜应用模拟的模具注塑过程，注射分析、压力分 tons clamp capacity, ejector pins of 1.5mm or 布及温度分布以确定最佳入水位置、流道尺寸和疏气位 置等。 smaller, or ejector stroke longer than 50mm. 建设模具用于锁模力超过100吨的注塑机，或有 Mould should be designed with maximum cooling 1.5mm以下的顶针或顶出行程超过50mm时，应装上顶针and with appropriate amount of ejection points. 板导柱。 模具在设计上要做到尽快冷却，上、下内模高温点 Guide pin cleared and vented?边钉插入模板有否应该有个别的冷却，应有适量顶针。 顶着及加疏气空? Mould should be able to run fully automatic. Hot manifold wired to print and checked? 热咀Large part should be picked up by robot. 电线接位有否编号? 模具能够全自动生产，大的零件应由机械手拿出。 Horn pin clearance hole?斜边与行位有否空间? Mould should be tested to meet a defined Cpk Hydraulic actuated slide together with quality standard.模具经过测试，符合预定的Cpk质量 electrical limit switch. 标准。 行位采用油压推动，配合安全电制。 Mould should have safety features to protect Heaters fitted+0.002/-.000, leads tagged and accidental damage, incorrect assembly and set up of connected to terminal.热嘴装配，电线源头、尾有否mould.模具应具备可以预防意外损害及错误安装等安全 安装稳固。(+0.002/.000) 特性。 Inserts keyed and numbered to prevent incorrect Mould halves requiring accurate alignment of assembly.镶件定位和编号以防止不正确的组装。 core and cavity, and shut off should have Jaw angle 3 deg.more than angle pins(<25 appropriate part line locks.上、下模需要精确配合 degree).斜面角度要比行位斜边角度大3度(<25度)。 或有擦位的地方， 模具一定要有直身锁。 Keep enough space to run waterline at slide Mould requiring heating should have insulator /lifter/major inserts.在行位、斜顶、主要镶件处保plate.需要加热的模具，必须有隔热板。 留足够位置(空间)布置水槽。 Mould preferred to run automatic; self-degating Lifter angle less than 15 degree.斜顶角度小于whenever possible.模具最好能自动生产，模具尽可能 15度。 自断水口。 Lifter rods dia, less than 1".斜顶杆直径不能 No obstructions on buttom surface of mold?模 少于1"。 具必须稳定位置如有凸出物请加脚座，是否完成? Limit switch in tact and protected.是否已安装 Overall mold size of the moldbase & shut height限位制? 模坯长宽和模厚(模架的长宽) Moldbase and steel dimensioned模坯和钢料号的 Outlets accessible and marked " IN OUT and 标注 NUMBER"?出入水位有否打上IN 、OUT 字码? Minimum 5 deg.for shut-off.斜顶镶件最小5度插 Protruding items shown and protected。画出突 穿。 出部件并做好保护。 Mechanism for sequence动作机构是否正确? Parting line at the acceptable surface.合模分 布在合理可接受的面。 否有足够的行程? Sufficient stroke as well as part and runner Put waterline as much as possible/wherever possible。尽可能布置多的运水。 falls clear.是否有足够的行程使品和流道脱落? Put waterline for slide /lifter/insert wherever Spring around return pins and press ratio<33?possible.尽可能在行位、斜、镶件布置运水。 是否有回针的弹簧及其压缩比(<33%)? Parting line cleared and released properly?分 Special instruction stamped on top and operator 模线是否正确? side?客户如有特别指示请打在模坯顶及操作面上，有否 完成? Proper locating ring and diameter?定位圈尺寸 及直径是否正确? Screws tight and all installed?螺丝是否全部收 Proper radius and orifice on sprue bushing and 紧? keyed.唧嘴R及管钉是否正确? Support posts ground and screwed to clamp plate Part line lock recommended when there is shut and pre-loaded.撑头是否高出方铁? off.当有擦位时，最好有直身锁保护。 Spring pockets correct depth , spring Protruding items shown and protected.如有零件deflection max.40%?全部弹弓压缩比是否为1/3 S? 凸出，模坯请加保护物。 Standing steel well supported?成品与内模之间 的钢材是否足够? Proper K.O. holes size and location.顶棍孔尺 寸及位置是否正确? Single drop of cold sprue gating is designed Runners to be balanced. 流道必平衡。 after moldflow analysis, which ensures a balance Runners cross section type and size as per flow of plastic and easy for moulding.用moldflow standard.流道切面形状和尺寸符合标准。 分析决定产品的入水位置，使胶料分流平均，易于注塑。 Runner and parts should be ejected Self-degating whenever possible .Hot runner automatically .Multiple ejection should be avoided. system should be considered.……热流道系统应该加 顶出方法可使流道与产品自动掉下，避免运用多次以考虑。 顶出方法。 Standard components should be used.尽量使用标 Sufficient view and section足够的视图和切面图 准件。 Safety Strap in red模块藏入模坯，要涂成红色。 Semi-automatic and use of mould release Standing steel supported to keep stable.加撑acceptable.半自动工手放镶件也可 脚以保前、后模能平稳放置。 Update title block/revision.更新标题栏/版本 Support pillars>50% part projection area , Use standard components when appropriate.适当 steel :1040。撑头面积大于50%的产品投影面积，材料:的时候使用标准件。 1040. View of deepest point最深点(位置)的剖切视图 Safety strap clear tie bar?锁模块与哥林柱冲突 Water circuits should run out form the ejection 吗? box.运水应从出水槽中流出。 Sucker with reverse 10 deg. Undercut。10度倒 Waterlines clear tie bar and clamp slot?运水 扣的流道拉料杆。 是否同哥林柱和模槽有冲突? Steel type & hardness of slide &heel blocks行 Will mould fit in quoted press?可否配合客户啤 位和压条的料号和硬度。 机? Sufficient stroke of lifters(1/16"+ undercut Waterlines clear tie bars.运水喉咀接驳位要离 size)?斜顶是否有足够的行程(1/16”+倒扣尺寸)? 开啤机呵林柱咀接驳。 Sufficient stroke for floating plate?浮动板是 Waterline clear clamp slot.运水喉咀接驳位要离 开啤机码模坑。